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Crankshaft group -> 2.2 Removing and installing drive plate for Your Volkswagen Touareg SUV First Generation (2002-2010)

Touareg 2003 ➤  
8-cylinder injection engine - Edition 11.2011  
lk  
1
6 - 30 Nm + / turn (90°) further  
4
❑ Renew.  
7 - 10 Nm  
8 - 15 Nm  
9 - Cylinder block  
10 - Oil sump  
❑ Removing and installing ⇒ page 70  
11 - Securing bolt  
❑ M7 = 15 Nm  
❑ M8 = 22 Nm  
12 - Timing chain  
❑ Mark with arrow pointing in direction of rotation before removing (e.g. using paint).  
❑ Do not mark with a centre punch mark, notch or anything similar!  
13 - Chain sprocket  
❑ For crankshaft.  
14 - Thrust washer  
❑ In case of signs of abnormal wear remove and reverse or renew.  
15 - Gasket  
❑ Renew.  
16 - Sealing flange at belt pulley end  
❑ Remove sump in order to remove and install ⇒ page 70 .  
❑ Must seat on dowel sleeves.  
❑ Before installing, remove oil residue from crankshaft journal using a clean cloth.  
17 - O-ring  
❑ Renew.  
18 - Spray nozzle valve, 35 Nm  
19 - Seal  
❑ Renew. ⇒ page 26 .  
20 - Crankshaft toothed belt pulley  
❑ Fitting possible in one position only.  
❑ For removal lock crankshaft using locking pin -3242- ⇒ page 22 ; Removing and installing drive plate.  
1
21 - 200 Nm + / turn (180°) further  
2
❑ Renew.  
❑ Do not oil.  
❑ Turning further can be done in several stages.  
22 - Vibration damper/belt pulley  
❑ For poly V-belt.  
❑ For removal lock crankshaft using locking pin -3242- ⇒ page 22 ; Removing and installing drive plate.  
23 - 22 Nm  
24 - 25 Nm  
25 - Cover  
2.2  
Removing and installing drive plate  
Special tools and workshop equipment required  
22  
Rep. gr.13 - Crankshaft group  
Touareg 2003 ➤  
8-cylinder injection engine - Edition 11.2011  
♦ Locking pin -3242-  
♦ Torque wrench (5…50 Nm) -V.A.G 1331-  
Removing  
– Remove engine ⇒ page 3 .  
– Separate engine from gearbox.  
– Set engine to TDC. For this, notches -A- and -B- must align.  
lk  
Note  
The engine is cranked by turning crankshaft centre bolt.  
The engine must only be cranked in clockwise direction.  
– Remove screw plug -arrow-.  
Note  
There is a TDC drilling in the crankshaft directly behind the plug  
(it is possible to feel the hole).  
2. Removing and installing sealing flange and drive plate  
23  
Touareg 2003 ➤  
8-cylinder injection engine - Edition 11.2011  
– Screw locking pin -3242- into crankshaft.  
lk  
– Loosen drive plate securing bolts diagonally and remove.  
– Remove drive plate together with washer and shim.  
Installing  
Installation is carried out in the reverse order. When installing,  
note the following:  
– Fit shim -1- of „2.0 mm thickness“ onto crankshaft journal.  
– Then, install drive plate and washer -2- of „3.4 mm thickness“.  
– Insert new securing bolts and tighten by hand.  
1
Tighten securing bolt to 30 Nm + / turn (The additional turn  
4
may be performed in several steps.)  
– Unscrew locking pin -3242- .  
– Install sealing plug with a new seal. Specified torque: 35 Nm  
2.3  
Removing and installing sealing flange  
at drive plate end  
Removing ⇒ page 25 .  
Installing ⇒ page 25 .  
Special tools and workshop equipment required  
♦ Fitting tool -T10122-  
♦ Torque wrench (5…50 Nm) -V.A.G 1331-  
24  
Rep. gr.13 - Crankshaft group