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Get Second Generation (2015-2022) Volkswagen Touran 4 Door Handbook, User Manuals & Guides

Technical data

1 Safety information

1.1 Safety precautions when working on air conditioning systems

1.2 Safety precautions when handling refrigerants

1.3 Safety measures when working on vehicles with a start/stop system

1.4 Safety measures when using air conditioner service stations

1.5 Safety measures for working on vehicles with high-voltage system

1.6 Safety precautions when working in the vicinity of high-voltage components

1.7 Safety measures when working on pressurised tanks/containers

2 Legal texts and regulations

2.1 Provisions and directives

2.2 Charging refrigerant circuit with different refrigerants

2.3 Workplace safety

3.1 Rules for cleanliness

3.2 Refrigerant circuit seals

3.3 Refrigerant and refrigerant oil

3.3.1 Important repair instructions for refrigerant and refrigerant oil

3.3.2 Refrigerant oil

3.4 Handling pressurised tanks/containers

3.5 Handling refrigerants

4 Identification

4.1 Notice for refrigerant circuit

5 Technical data

5.1 Refrigerant capacity

5.2 Refrigerant oil capacities

5.3 Safety data sheets

6 Basic technical and physical properties

6.1 Basics of air conditioning technology

6.1.1 Physical properties of air conditioning system

6.1.2 Pressure and boiling point of refrigerant

6.1.3 Vapour pressure table for refrigerant

6.2 Physical properties

6.2.1 R1234yf refrigerant

6.2.2 Potential risks with R1234yf refrigerant

6.2.3 Physical and chemical properties of R1234yf refrigerant

6.2.4 Critical point

6.2.5 Environmental aspects of refrigerant R1234yf

6.2.6 Trade names and designations of R1234yf refrigerant

6.2.7 Colour and odour of R1234yf refrigerant

6.2.8 Vapour pressure of R1234yf refrigerant

6.2.9 Physical properties of R1234yf refrigerant

6.2.10 How R1234yf refrigerant reacts to metals and plastics

6.2.11 Critical temperature / critical pressure of R1234yf refrigerant

6.2.12 Water content of R1234yf refrigerant

6.2.13 Flammability / decomposition of R1234yf refrigerant

6.2.14 Charge factor of refrigerant R1234yf

6.2.15 Evidence of leaks in a refrigerant circuit with R1234yf refrigerant

6.2.16 Analysis of refrigerant R1234yf

6.2.17 Returning contaminated R1234yf refrigerant for analysis, processing or disposal

6.3 Product characteristics

6.4 Function and role of air conditioning system

6.4.1 Principle of operation

6.4.3 Environmental aspects

6.5 Other reference material

Air conditioning system

1 Refrigerant circuit

1.1 System overview - refrigerant circuit

1.1.1 System overview - refrigerant circuit with expansion valve and receiver

1.1.2 System overview - refrigerant circuit with restrictor and reservoir

1.1.3 System overview - refrigerant circuit with electrically driven air conditioner compressor

1.2 General description - components of refrigerant circuit

1.2.1 Layout and function of refrigerant circuit

1.2.2 Mechanical air conditioner compressor

1.2.3 Electrical air conditioner compressor for hybrid vehicles

1.2.4 Condenser

1.2.5 Evaporator

1.2.6 Reservoir

1.2.7 Heat exchanger for heat pump mode

1.2.8 Liquid receiver

1.2.9 Restrictor

1.2.10 Receiver

1.2.11 Expansion valve (with and without shut-off valve)

1.2.12 Refrigerant shut-off valves

1.2.13 Refrigerant line with internal heat exchanger

1.2.14 Quick release couplings of refrigerant lines

1.2.16 Pipes and hoses in refrigerant circuit

1.2.17 High-pressure safety valve

1.2.18 Non-return valves

1.2.19 Quick-release coupling connections in refrigerant circuit

1.2.20 Connections with valve for switches in refrigerant circuit

1.2.21 Pressure senders and switches in refrigerant circuit

1.2.22 Refrigerant pressure and temperature sender

1.2.23 Air conditioner compressor regulating valve N280

1.2.24 Refrigerant temperature sender

1.3 Possible complaints

1.3.1 Prerequisites for investigating a complaint

1.3.2 Possible complaints

1.3.3 Odours from heater and air conditioner unit

1.4 Investigating leaks

1.4.1 General information about investigating leaks in the refrigerant circuit

1.4.2 Searching for leaks in refrigerant circuits using an electronic leak detector

1.4.3 Searching for leaks with UV leak detection system

1.4.4 Detecting leaks in a vacuum test using air conditioner service station, or in a pressure test

1.4.5 Detecting leaks in a pressure test (with nitrogen or compressed air)

1.5 Renewing components

1.5.1 General information about renewing components

1.5.2 Renewing leaking or damaged components of empty refrigerant circuit

1.5.3 Renewing leaking or damaged components of charged refrigerant circuit

1.5.4 Renewing air conditioner compressor with no need to clean refrigerant circuit

1.5.5 Renewing air conditioner compressor due to leaks or internal damage

1.5.6 Renewing desiccant cartridge / receiver after cleaning refrigerant circuit

1.5.7 Renewing receiver with no need to clean refrigerant circuit

1.5.8 Renewing desiccant cartridge / desiccant bag with no need to clean refrigerant circuit

1.6 Cleaning refrigerant circuit

1.6.1 General information about cleaning refrigerant circuit

1.6.2 Preparations for cleaning refrigerant circuit (flushing with R1234yf refrigerant)

1.6.3 Refrigerant circuit cleaning procedure

1.6.4 Principle circuit diagrams for cleaning (flushing circuits) - refrigerant circuit with expansion valve and receiver

1.6.5 Principle circuit diagrams for cleaning (flushing circuits) - refrigerant circuit with restrictor and receiver

1.6.6 Principle circuit diagrams for cleaning (flushing circuits) - vehicles with high-voltage system (without auxiliary)

1.6.7 Principle circuit diagrams for cleaning (flushing circuits) - vehicles with high-voltage system (with auxiliary)

1.6.8 Adapters for setting up flushing circuits

1.6.9 General information about blowing through with compressed air or nitrogen

1.6.10 Blowing through refrigerant circuit with compressed air or nitrogen

1.7 Checking pressures with pressure gauge

1.7.1 Display on pressure gauges

1.7.2 Pressure gauges enable the following test and measurement work

2 Working with air conditioner service station

2.1 Working with air conditioner service station

2.2 Connecting air conditioner service station to refrigerant circuit

2.3 Performing gas analysis of refrigerant

2.4 Emptying refrigerant circuit

2.5 Evacuating refrigerant circuit

2.6 Charging refrigerant circuit

2.7 Bringing air conditioning system into service after charging

2.8 Switching off air conditioner service station and separating from refrigerant circuit

2.9 Charging refrigerant in reservoir

2.10 Emptying air conditioner service station

2.11 Cleaning electrical air conditioning compressor

2.12 Cleaning refrigerant circuit

2.13 Filling contaminated refrigerant in a recycling cylinder for analysis, processing or disposal

2.13.1 Filling contaminated refrigerant in a recycling cylinder using technical equipment

2.13.2 Filling undercooled contaminated refrigerant in a recycling cylinder

2.14 Checking pressures

2.14.1 General information on checking pressures in the refrigerant circuit

2.14.2 Pressures and temperatures in refrigerant circuit

2.14.3 Checking pressures in the refrigerant circuit with the ignition switched off

2.14.4 Checking pressures with air conditioning system switched on - vehicles with mechanical air conditioning compressor

2.14.5 Checking pressures with air conditioning system switched on - vehicles with electrical air conditioning compressor

3 Testing equipment and tools

3.1 Tools and materials available from distribution centre or importer

3.2 Tools and materials available commercially

3.3 Tools that can be locally manufactured

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