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Air conditioning system -> 1.2.12 Refrigerant shut-off valves for Your Volkswagen Touran 4 Door Second Generation (2015-2022)

Arteon 2018 ➤ , Atlas 2017 ➤ , CC 2012 ➤ , Caddy 2016 ➤ , Crafter 201 ...  
Air conditioning systems with refrigerant R1234yf - General information - Edition 07.2017  
1.2.12  
Refrigerant shut-off valves  
Shut-off valves with 2 switch statuses (open or closed)  
♦ Shut-off valves come in different versions, with different func‐  
tions and different designations ⇒ Heating, air conditioning;  
Rep. gr. 87 ; Refrigerant circuit .  
♦ If the shut-off valve -A- is not actuated by the electronics, it is  
open and allows refrigerant to flow through.  
♦ The shut-off valve -A- is installed on vehicles with high-voltage  
system, for example. It is actuated when no climate control is  
wanted for the passenger compartment but battery cooling is  
required for the hybrid battery unit - AX1- .  
♦ Note the arrow -B- on the shut-off valve -A-, which shows the  
direction of refrigerant flow (from condenser to evaporator in  
the heater and air conditioning unit).  
♦ The solenoid -C- attached to the shut-off valve -A- is actuated  
by different control units depending on the vehicle ⇒ Current  
flow diagrams, Electrical fault finding and Fitting locations and  
⇒ Vehicle diagnostic tester in “Guided Fault Finding” mode -  
air conditioning system and battery regulation.  
♦ If, on a vehicle with 2 evaporators (one in the heater and air  
conditioner unit and one in the battery cooling module, e.g. the  
Audi Q5 Hybrid), the temperature measured at one evaporator  
meets the specification or falls below the specification, while  
on the other evaporator however the requisite specification is  
not reached, regulation works as follows: the respective con‐  
trol unit makes the electrical air conditioner compressor run at  
a higher speed (which results in the cooling output of the air  
conditioning system rising and pressure on the low pressure  
side falling along with the evaporator temperature). If the tem‐  
perature at an evaporator then falls below the specified level,  
the respective control unit actuates the shut-off valve in such  
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a way that the evaporator that is too cold no longer has refrig‐  
erant flowing through it ⇒ Heating, air conditioning; Rep. gr.  
87 ; Refrigerant circuit and ⇒ Vehicle diagnostic tester in “Gui‐  
ded Fault Finding” mode.  
Shut-off valves regulated via characteristic curves  
♦ The shut-off valve -A- is actuated via an incremental motor  
-B- by the respective control unit with characteristic curves  
(open or closed).  
♦ If the shut-off valve acts as a control valve (e.g. refrigerant  
expansion valve 1 - N636- as is the case with the Audi Q7), it  
is only opened enough to allow the temperature set for the heat  
exchanger to be reached ⇒ Heating, air conditioning; Rep. gr.  
87 ; Refrigerant circuit .  
♦ Shut-off valves actuated via incremental motors do not have  
a defined rest position. For this reason, they have to be set to  
a certain position (open or closed) before work on the refrig‐  
erant circuit is performed ⇒ Heating, air conditioning; Rep. gr.  
87 ; Refrigerant circuit .  
♦ Depending on layout of the refrigerant circuit there could be a  
cluster of shut-off valves forming a valve block (e.g. on the e-  
Golf or Audi Q7 e-tron) ⇒ Heating, air conditioning; Rep. gr.  
87 ; Refrigerant circuit .  
♦ The incremental motor is programmed and actuated via data  
lines (LIN-Bus) by the respective control unit in relation to its  
installation location ⇒ Heating, air conditioning; Rep. gr. 87 ;  
Refrigerant circuit and ⇒ Vehicle diagnostic tester in “Guided  
Fault Finding” mode.  
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Rep. gr.87 - Air conditioning system  
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Arteon 2018 ➤ , Atlas 2017 ➤ , CC 2012 ➤ , Caddy 2016 ➤ , Crafter 201 ...  
lk  
Air conditioning systems with refrigerant R1234yf - General information - Edition 07.2017  
1.2.13  
Refrigerant line with internal heat ex‐  
changer  
♦ In this refrigerant line, the warm liquid refrigerant flowing on  
the high pressure side supplies energy to the cold refrigerant  
gas or vapour flowing on the low pressure side, thus enhanc‐  
ing the efficiency of the air conditioner.  
Note  
This illustration shows a refrigerant line with inner heat exchanger  
as fitted e.g. on the Golf 7, Audi A4 2008 > and Audi A5 Coupé  
2008 > ⇒ Heating, air conditioning; Rep. gr. 87 ; Refrigerant  
circuit .  
A - Refrigerant line with internal heat exchanger  
B - Channels in the refrigerant line along which hot liquid refrig‐  
erant flows to the evaporator (high pressure side of refrigerant  
circuit).  
C - Channel in the refrigerant line through which the cold gaseous  
or vaporous refrigerant flows to the air conditioner compressor  
(low pressure side of refrigerant circuit).  
1.2.14  
Quick release couplings of refrigerant  
lines  
Note  
This illustration shows the quick-release couplings with a re‐  
frigerant line with internal heat exchanger as fitted e.g. on the  
Audi A4 2008 > and the Audi A5 Coupé 2008 > ⇒ Heating, air  
conditioning; Rep. gr. 87 ; Refrigerant circuit (vehicle-specific  
workshop manual).  
Removal of the refrigerant line -D- involves opening the re‐  
taining ring -A- e.g. with the refrigerant line release tool ( re‐  
lease tool - T40149- or removal tool - T40232- ) ⇒ Heating,  
air conditioning; Rep. gr. 87 ; Refrigerant circuit (vehicle-spe‐  
cific workshop manual).  
After removing the respective refrigerant line, the quick re‐  
lease couplings -B- and -G- are to be renewed along with the  
associated support ring -E- or -H- and the associated seal  
-F- or -J- ⇒ Heating, air conditioning; Rep. gr. 87 ; Refrigerant  
circuit (vehicle-specific workshop manual) and ⇒ Electronic  
parts catalogue .  
A - Retaining ring (in quick release coupling on high pressure  
side)  
B - Quick release coupling with retaining ring “high pressure side”  
C - Refrigerant line with internal heat exchanger  
D - Refrigerant line “high pressure side”  
E - Support ring “high pressure side”  
F - Seal “high pressure side”  
G - Quick release coupling with retaining ring “low pressure side”  
H - Support ring “low pressure side”  
J - Seal “low pressure side”  
1. Refrigerant circuit  
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