2015-2022 Volkswagen Touran 4 Door Air conditioning system -> 1.4.5 Detecting leaks in a pressure test (with nitrogen or compressed air) User Manual
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Air conditioning system -> 1.4.5 Detecting leaks in a pressure test (with nitrogen or compressed air) for Your Volkswagen Touran 4 Door Second Generation (2015-2022)

Arteon 2018 ➤ , Atlas 2017 ➤ , CC 2012 ➤ , Caddy 2016 ➤ , Crafter 201 ...  
Air conditioning systems with refrigerant R1234yf - General information - Edition 07.2017  
Note  
The amount of UV leak detection additive to be charged in the  
refrigerant circuit with a refrigerant oil volume up to 150 cm3  
is 3.0 ± 0.5 ml. If the volume of refrigerant oil in the refrigerant  
circuit is greater, more UV leak detection additive must be  
added accordingly, e.g. 5.0 ± 0.5 ml in a refrigerant circuit with  
a refrigerant oil volume of 250 cm3. If the UV leak detection  
additive is filled with an air conditioner service station , the  
volume to be set in your air conditioner service station may  
differ. Therefore, observe the relevant operating instructions  
⇒ Operating instructions Air conditioner service station .  
For the specific volume of refrigerant oil in the refrigerant cir‐  
cuit, refer to the vehicle-specific workshop manual ⇒ Heating,  
air conditioning; Rep. gr. 00 ; Technical data .  
If leak UV leak detection additive was injected during a previ‐  
ous repair of the refrigerant circuit, observe the following: do  
not inject new UV leak detection additive unless the refrigerant  
machine oil has been replaced. If only some of the refrigerant  
machine oil was replaced then only the respective amount of  
UV leak detection additive should be injected. If, for example,  
50 ml of refrigerant oil is replaced in a vehicle with 150 ml of  
refrigerant oil, inject only 1.0 ml (cm3) of UV leak detection  
additive.  
The leak detection system comprises the following parts:  
♦ Cleaning agent -3-  
♦ UV leak detection lamp -4-  
♦ UV absorbing eye protection -5-  
lk  
♦ Sticker -6-  
♦ Gloves -8-  
Note  
Items -1-, -2- and -7- in the diagram can be disregarded.  
Special tools and workshop equipment required  
♦ Leak detecting system  
♦ Air conditioner service station with means of adding UV leak  
detection additive in the refrigerant circuit ⇒ Electronic parts  
catalogue .  
♦ Approved leak detection additive ⇒ Electronic parts cata‐  
logue .  
– Evacuate the refrigerant circuit as per the instructions, and  
charge the system with UV leak detection additive and refrig‐  
erant ⇒ “2.5 Evacuating refrigerant circuit”, page 140 and  
⇒ “2.6 Charging refrigerant circuit”, page 146 .  
– Wait until the pressures on the high pressure and low pressure  
side have settled.  
1. Refrigerant circuit  
73  
GETth  
Arteon 2018 ➤ , Atlas 2017 ➤ , CC 2012 ➤ , Caddy 2016 ➤ , Crafter 201 ...  
Air conditioning systems with refrigerant R1234yf - General information - Edition 07.2017  
– Detach the air conditioner service station from the refrigerant  
circuit and switch off  
⇒ “2.8 Switching off air conditioner service station and sepa‐  
rating from refrigerant circuit”, page 151 .  
lk  
74  
Rep. gr.87 - Air conditioning system  
GETth  

Related Topics

1 Refrigerant circuit 1.1 System overview - refrigerant circuit 1.1.1 System overview - refrigerant circuit with expansion valve and receiver 1.1.2 System overview - refrigerant circuit with restrictor and reservoir 1.1.3 System overview - refrigerant circuit with electrically driven air conditioner compressor 1.2 General description - components of refrigerant circuit 1.2.1 Layout and function of refrigerant circuit 1.2.2 Mechanical air conditioner compressor 1.2.3 Electrical air conditioner compressor for hybrid vehicles 1.2.4 Condenser 1.2.5 Evaporator 1.2.6 Reservoir 1.2.7 Heat exchanger for heat pump mode 1.2.8 Liquid receiver 1.2.9 Restrictor 1.2.10 Receiver 1.2.11 Expansion valve (with and without shut-off valve) 1.2.12 Refrigerant shut-off valves 1.2.13 Refrigerant line with internal heat exchanger 1.2.14 Quick release couplings of refrigerant lines 1.2.15 Seals 1.2.16 Pipes and hoses in refrigerant circuit 1.2.17 High-pressure safety valve 1.2.18 Non-return valves 1.2.19 Quick-release coupling connections in refrigerant circuit 1.2.20 Connections with valve for switches in refrigerant circuit 1.2.21 Pressure senders and switches in refrigerant circuit 1.2.22 Refrigerant pressure and temperature sender 1.2.23 Air conditioner compressor regulating valve N280 1.2.24 Refrigerant temperature sender 1.3 Possible complaints 1.3.1 Prerequisites for investigating a complaint 1.3.2 Possible complaints 1.3.3 Odours from heater and air conditioner unit 1.4 Investigating leaks 1.4.1 General information about investigating leaks in the refrigerant circuit 1.4.2 Searching for leaks in refrigerant circuits using an electronic leak detector 1.4.3 Searching for leaks with UV leak detection system 1.4.4 Detecting leaks in a vacuum test using air conditioner service station, or in a pressure test 1.5 Renewing components 1.5.1 General information about renewing components 1.5.2 Renewing leaking or damaged components of empty refrigerant circuit 1.5.3 Renewing leaking or damaged components of charged refrigerant circuit 1.5.4 Renewing air conditioner compressor with no need to clean refrigerant circuit 1.5.5 Renewing air conditioner compressor due to leaks or internal damage 1.5.6 Renewing desiccant cartridge / receiver after cleaning refrigerant circuit 1.5.7 Renewing receiver with no need to clean refrigerant circuit 1.5.8 Renewing desiccant cartridge / desiccant bag with no need to clean refrigerant circuit 1.6 Cleaning refrigerant circuit 1.6.1 General information about cleaning refrigerant circuit 1.6.2 Preparations for cleaning refrigerant circuit (flushing with R1234yf refrigerant) 1.6.3 Refrigerant circuit cleaning procedure 1.6.4 Principle circuit diagrams for cleaning (flushing circuits) - refrigerant circuit with expansion valve and receiver 1.6.5 Principle circuit diagrams for cleaning (flushing circuits) - refrigerant circuit with restrictor and receiver 1.6.6 Principle circuit diagrams for cleaning (flushing circuits) - vehicles with high-voltage system (without auxiliary) 1.6.7 Principle circuit diagrams for cleaning (flushing circuits) - vehicles with high-voltage system (with auxiliary) 1.6.8 Adapters for setting up flushing circuits 1.6.9 General information about blowing through with compressed air or nitrogen 1.6.10 Blowing through refrigerant circuit with compressed air or nitrogen 1.7 Checking pressures with pressure gauge 1.7.1 Display on pressure gauges 1.7.2 Pressure gauges enable the following test and measurement work 2 Working with air conditioner service station 2.1 Working with air conditioner service station 2.2 Connecting air conditioner service station to refrigerant circuit 2.3 Performing gas analysis of refrigerant 2.4 Emptying refrigerant circuit 2.5 Evacuating refrigerant circuit 2.6 Charging refrigerant circuit 2.7 Bringing air conditioning system into service after charging 2.8 Switching off air conditioner service station and separating from refrigerant circuit 2.9 Charging refrigerant in reservoir 2.10 Emptying air conditioner service station 2.11 Cleaning electrical air conditioning compressor 2.12 Cleaning refrigerant circuit 2.13 Filling contaminated refrigerant in a recycling cylinder for analysis, processing or disposal 2.13.1 Filling contaminated refrigerant in a recycling cylinder using technical equipment 2.13.2 Filling undercooled contaminated refrigerant in a recycling cylinder 2.14 Checking pressures 2.14.1 General information on checking pressures in the refrigerant circuit 2.14.2 Pressures and temperatures in refrigerant circuit 2.14.3 Checking pressures in the refrigerant circuit with the ignition switched off 2.14.4 Checking pressures with air conditioning system switched on - vehicles with mechanical air conditioning compressor 2.14.5 Checking pressures with air conditioning system switched on - vehicles with electrical air conditioning compressor 3 Testing equipment and tools 3.1 Tools and materials available from distribution centre or importer 3.2 Tools and materials available commercially 3.3 Tools that can be locally manufactured

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