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Air conditioning system -> 1.2.11 Expansion valve (with and without shut-off valve) for Your Volkswagen Touran 4 Door Second Generation (2015-2022)

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Air conditioning systems with refrigerant R1234yf - General information - Edition 07.2017  
1.2.11  
Expansion valve (with and without shut-  
off valve)  
Expansion valve without shut-off function  
The expansion valve -A- atomises incoming refrigerant and reg‐  
ulates the flow so that, depending on the heat transport, the  
vapour does not become a gas until it reaches the outlet of the  
evaporator.  
Note  
When R1234yf refrigerant was introduced, the expansion  
valves were adapted to the refrigerant (different characteris‐  
tics), hence the need to observe the correct version ⇒ Elec‐  
tronic parts catalogue .  
Different versions of expansion valve due to different charac‐  
teristics that are matched to the relevant refrigerant circuit ⇒  
Heating, air conditioning; Rep. gr. 87 ; Refrigerant circuit (ve‐  
hicle-specific workshop manual) and ⇒ Electronic parts cata‐  
lk  
logue .  
When renewing the expansion valve, make sure that the part  
number is correct ⇒ Electronic parts catalogue .  
Depending on the version of air conditioner compressor, a  
valve may be installed on the high-pressure side that prevents  
liquefied refrigerant flowing back into the air conditioner com‐  
pressor after the air conditioning system is switched off. If an  
air conditioner compressor with this valve is installed in a ve‐  
hicle with a refrigerant circuit with expansion valve, it could  
take some time before the pressure on the high-pressure side  
drops (the expansion valve is cold and the pressure on the  
low-pressure side rises quickly after switching off, the expan‐  
sion valve closes and refrigerant only flows slowly on the low-  
pressure side). If the air conditioner compressor is switched  
on, the pressure on the low-pressure side drops, the expan‐  
sion valve opens and refrigerant can flow on the low-pressure  
side.  
Expansion valve with refrigerant shut-off valve  
Note  
Shut-off valves come in different versions, with different functions  
and different designations ⇒ Heating, air conditioning; Rep. gr.  
87 ; Refrigerant circuit (vehicle-specific workshop manual).  
48  
Rep. gr.87 - Air conditioning system  
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Arteon 2018 ➤ , Atlas 2017 ➤ , CC 2012 ➤ , Caddy 2016 ➤ , Crafter 201 ...  
Air conditioning systems with refrigerant R1234yf - General information - Edition 07.2017  
♦ The expansion valve -A- with shut-off valve -B- atomises the  
incoming refrigerant and regulates the flow rate of the refrig‐  
erant to the evaporator in the battery cooling module of the  
hybrid battery unit - AX1- in such a way that, depending on the  
heat transport, the vapour does not become a gas until it rea‐  
ches the outlet of the evaporator.  
♦ If the shut-off valve -B- is actuated by the electronics, it is open  
and allows refrigerant to flow through to the expansion valve  
-A-.  
♦ If the shut-off valve -B- is open, the expansion valve -A- allows  
refrigerant to flow through to the evaporator or heat exchanger  
based on its control characteristic ⇒ Heating, air conditioning;  
Rep. gr. 87 ; Refrigerant circuit .  
♦ The solenoid -B- attached to the expansion valve -A- is actu‐  
ated by different control units depending on the vehicle ⇒ Cur‐  
rent flow diagrams, Electrical fault finding and Fitting locations  
and ⇒ Vehicle diagnostic tester in “Guided Fault Finding”  
mode.  
♦ If, on a vehicle with 2 evaporators (one in the heater and air  
conditioner unit and one in the battery cooling module, e.g. the  
Audi Q5 Hybrid), the temperature measured at one evaporator  
meets the specification or falls below the specification, while  
on the other evaporator however the requisite specification is  
not reached, regulation works as follows: the battery regula‐  
lk  
tion control unit - J840- makes the electrical air conditioner  
compressor run at a higher speed via the power and control  
electronics for electric drive - JX1- and the control unit for air  
conditioning compressor - J842- (which results in the cooling  
output of the air conditioning system rising and pressure on  
the low pressure side falling along with the evaporator tem‐  
perature). If, as a result, the temperature at one evaporator  
falls below the specified level, -J840- actuates refrigerant shut-  
off valve 1 for hybrid battery - N516- or refrigerant shut-off  
valve 2 for hybrid battery - N517- in such a way that the evap‐  
orator - which is too cold - no longer has refrigerant flowing  
through it ⇒ Vehicle diagnostic tester in “Guided Fault Finding”  
mode.  
1. Refrigerant circuit  
49  
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Arteon 2018 ➤ , Atlas 2017 ➤ , CC 2012 ➤ , Caddy 2016 ➤ , Crafter 201 ...  
Air conditioning systems with refrigerant R1234yf - General information - Edition 07.2017  
1.2.12  
Refrigerant shut-off valves  
Shut-off valves with 2 switch statuses (open or closed)  
♦ Shut-off valves come in different versions, with different func‐  
tions and different designations ⇒ Heating, air conditioning;  
Rep. gr. 87 ; Refrigerant circuit .  
♦ If the shut-off valve -A- is not actuated by the electronics, it is  
open and allows refrigerant to flow through.  
♦ The shut-off valve -A- is installed on vehicles with high-voltage  
system, for example. It is actuated when no climate control is  
wanted for the passenger compartment but battery cooling is  
required for the hybrid battery unit - AX1- .  
♦ Note the arrow -B- on the shut-off valve -A-, which shows the  
direction of refrigerant flow (from condenser to evaporator in  
the heater and air conditioning unit).  
♦ The solenoid -C- attached to the shut-off valve -A- is actuated  
by different control units depending on the vehicle ⇒ Current  
flow diagrams, Electrical fault finding and Fitting locations and  
⇒ Vehicle diagnostic tester in “Guided Fault Finding” mode -  
air conditioning system and battery regulation.  
♦ If, on a vehicle with 2 evaporators (one in the heater and air  
conditioner unit and one in the battery cooling module, e.g. the  
Audi Q5 Hybrid), the temperature measured at one evaporator  
meets the specification or falls below the specification, while  
on the other evaporator however the requisite specification is  
not reached, regulation works as follows: the respective con‐  
trol unit makes the electrical air conditioner compressor run at  
a higher speed (which results in the cooling output of the air  
conditioning system rising and pressure on the low pressure  
side falling along with the evaporator temperature). If the tem‐  
perature at an evaporator then falls below the specified level,  
the respective control unit actuates the shut-off valve in such  
lk  
a way that the evaporator that is too cold no longer has refrig‐  
erant flowing through it ⇒ Heating, air conditioning; Rep. gr.  
87 ; Refrigerant circuit and ⇒ Vehicle diagnostic tester in “Gui‐  
ded Fault Finding” mode.  
Shut-off valves regulated via characteristic curves  
♦ The shut-off valve -A- is actuated via an incremental motor  
-B- by the respective control unit with characteristic curves  
(open or closed).  
♦ If the shut-off valve acts as a control valve (e.g. refrigerant  
expansion valve 1 - N636- as is the case with the Audi Q7), it  
is only opened enough to allow the temperature set for the heat  
exchanger to be reached ⇒ Heating, air conditioning; Rep. gr.  
87 ; Refrigerant circuit .  
♦ Shut-off valves actuated via incremental motors do not have  
a defined rest position. For this reason, they have to be set to  
a certain position (open or closed) before work on the refrig‐  
erant circuit is performed ⇒ Heating, air conditioning; Rep. gr.  
87 ; Refrigerant circuit .  
♦ Depending on layout of the refrigerant circuit there could be a  
cluster of shut-off valves forming a valve block (e.g. on the e-  
Golf or Audi Q7 e-tron) ⇒ Heating, air conditioning; Rep. gr.  
87 ; Refrigerant circuit .  
♦ The incremental motor is programmed and actuated via data  
lines (LIN-Bus) by the respective control unit in relation to its  
installation location ⇒ Heating, air conditioning; Rep. gr. 87 ;  
Refrigerant circuit and ⇒ Vehicle diagnostic tester in “Guided  
Fault Finding” mode.  
50  
Rep. gr.87 - Air conditioning system  
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