2015-2022 Volkswagen Touran 4 Door Air conditioning system -> 1.2.14 Quick release couplings of refrigerant lines User Manual
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Air conditioning system -> 1.2.14 Quick release couplings of refrigerant lines for Your Volkswagen Touran 4 Door Second Generation (2015-2022)

Arteon 2018 ➤ , Atlas 2017 ➤ , CC 2012 ➤ , Caddy 2016 ➤ , Crafter 201 ...  
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Air conditioning systems with refrigerant R1234yf - General information - Edition 07.2017  
1.2.13  
Refrigerant line with internal heat ex‐  
changer  
♦ In this refrigerant line, the warm liquid refrigerant flowing on  
the high pressure side supplies energy to the cold refrigerant  
gas or vapour flowing on the low pressure side, thus enhanc‐  
ing the efficiency of the air conditioner.  
Note  
This illustration shows a refrigerant line with inner heat exchanger  
as fitted e.g. on the Golf 7, Audi A4 2008 > and Audi A5 Coupé  
2008 > ⇒ Heating, air conditioning; Rep. gr. 87 ; Refrigerant  
circuit .  
A - Refrigerant line with internal heat exchanger  
B - Channels in the refrigerant line along which hot liquid refrig‐  
erant flows to the evaporator (high pressure side of refrigerant  
circuit).  
C - Channel in the refrigerant line through which the cold gaseous  
or vaporous refrigerant flows to the air conditioner compressor  
(low pressure side of refrigerant circuit).  
1.2.14  
Quick release couplings of refrigerant  
lines  
Note  
This illustration shows the quick-release couplings with a re‐  
frigerant line with internal heat exchanger as fitted e.g. on the  
Audi A4 2008 > and the Audi A5 Coupé 2008 > ⇒ Heating, air  
conditioning; Rep. gr. 87 ; Refrigerant circuit (vehicle-specific  
workshop manual).  
Removal of the refrigerant line -D- involves opening the re‐  
taining ring -A- e.g. with the refrigerant line release tool ( re‐  
lease tool - T40149- or removal tool - T40232- ) ⇒ Heating,  
air conditioning; Rep. gr. 87 ; Refrigerant circuit (vehicle-spe‐  
cific workshop manual).  
After removing the respective refrigerant line, the quick re‐  
lease couplings -B- and -G- are to be renewed along with the  
associated support ring -E- or -H- and the associated seal  
-F- or -J- ⇒ Heating, air conditioning; Rep. gr. 87 ; Refrigerant  
circuit (vehicle-specific workshop manual) and ⇒ Electronic  
parts catalogue .  
A - Retaining ring (in quick release coupling on high pressure  
side)  
B - Quick release coupling with retaining ring “high pressure side”  
C - Refrigerant line with internal heat exchanger  
D - Refrigerant line “high pressure side”  
E - Support ring “high pressure side”  
F - Seal “high pressure side”  
G - Quick release coupling with retaining ring “low pressure side”  
H - Support ring “low pressure side”  
J - Seal “low pressure side”  
1. Refrigerant circuit  
51  
GETth  
Arteon 2018 ➤ , Atlas 2017 ➤ , CC 2012 ➤ , Caddy 2016 ➤ , Crafter 201 ...  
Air conditioning systems with refrigerant R1234yf - General information - Edition 07.2017  
Note  
The quick release couplings come in different versions -A- and  
-D-. On both versions of these quick release couplings, the  
refrigerant lines -C- can be released and removed in the same  
way, e.g. with refrigerant line release tool -T40149/1- ⇒ Heat‐  
ing, air conditioning; Rep. gr. 87 ; Refrigerant circuit (vehicle-  
specific workshop manual).  
For quick release coupling version -A-, the control pins -B- be‐  
come visible after installing the refrigerant line -C- once the  
engaged refrigerant line -C- is pulled in the direction of arrow.  
For quick release coupling version -D-, the refrigerant line  
-C- is installed in the same way as quick release coupling  
-A-. When the refrigerant line -C- on this version is pulled in  
the direction of arrow following assembly, the snap ring -E-  
protrudes from the quick release coupling -D-, thereby indi‐  
cating that the retaining ring -F- is completely engaged with  
the refrigerant line -C-. The snap ring -E- must then be re‐  
moved from the refrigerant line -C-.  
1.2.15  
Seals  
♦ These seals seal the connection points between the individual  
components of the refrigerant circuit  
⇒ “3.2 Refrigerant circuit seals”, page 8 .  
1.2.16  
Pipes and hoses in refrigerant circuit  
♦ In its pure state, R1234yf refrigerant is chemically stable and  
has no corrosive effect on e.g. iron, aluminium and specially  
developed plastics that are suitable for this purpose. A mixture  
of refrigerant oil and R1234yf refrigerant can affect certain  
metals (e.g. alloys with copper) and affect or degrade certain  
hose materials and plastics. Therefore, use only genuine re‐  
placement parts ⇒ Electronic parts catalogue .  
♦ Only use components that are resistant to R1234yf refrigerant  
and its associated refrigerant oils. Do not use components  
(such as seals and hoses, which are made of plastic) that  
cannot be clearly allocated ⇒ Electronic parts catalogue .  
♦ The pipes and hoses are held together by threaded connec‐  
tions and / or special joints ⇒ Heating, air conditioning; Rep.  
gr. 87 ; Refrigerant circuit (vehicle-specific workshop manual).  
♦ Renew the sealing elements (e.g. seals) between the compo‐  
nents ⇒ Electronic parts catalogue .  
♦ For threaded connections, observe the specified torque set‐  
tings. For pressure-fit connections, use dedicated release  
tools ⇒ Heating, air conditioning; Rep. gr. 87 ; Refrigerant  
circuit (vehicle-specific workshop manual).  
52  
Rep. gr.87 - Air conditioning system  
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Related Topics

1 Refrigerant circuit 1.1 System overview - refrigerant circuit 1.1.1 System overview - refrigerant circuit with expansion valve and receiver 1.1.2 System overview - refrigerant circuit with restrictor and reservoir 1.1.3 System overview - refrigerant circuit with electrically driven air conditioner compressor 1.2 General description - components of refrigerant circuit 1.2.1 Layout and function of refrigerant circuit 1.2.2 Mechanical air conditioner compressor 1.2.3 Electrical air conditioner compressor for hybrid vehicles 1.2.4 Condenser 1.2.5 Evaporator 1.2.6 Reservoir 1.2.7 Heat exchanger for heat pump mode 1.2.8 Liquid receiver 1.2.9 Restrictor 1.2.10 Receiver 1.2.11 Expansion valve (with and without shut-off valve) 1.2.12 Refrigerant shut-off valves 1.2.13 Refrigerant line with internal heat exchanger 1.2.15 Seals 1.2.16 Pipes and hoses in refrigerant circuit 1.2.17 High-pressure safety valve 1.2.18 Non-return valves 1.2.19 Quick-release coupling connections in refrigerant circuit 1.2.20 Connections with valve for switches in refrigerant circuit 1.2.21 Pressure senders and switches in refrigerant circuit 1.2.22 Refrigerant pressure and temperature sender 1.2.23 Air conditioner compressor regulating valve N280 1.2.24 Refrigerant temperature sender 1.3 Possible complaints 1.3.1 Prerequisites for investigating a complaint 1.3.2 Possible complaints 1.3.3 Odours from heater and air conditioner unit 1.4 Investigating leaks 1.4.1 General information about investigating leaks in the refrigerant circuit 1.4.2 Searching for leaks in refrigerant circuits using an electronic leak detector 1.4.3 Searching for leaks with UV leak detection system 1.4.4 Detecting leaks in a vacuum test using air conditioner service station, or in a pressure test 1.4.5 Detecting leaks in a pressure test (with nitrogen or compressed air) 1.5 Renewing components 1.5.1 General information about renewing components 1.5.2 Renewing leaking or damaged components of empty refrigerant circuit 1.5.3 Renewing leaking or damaged components of charged refrigerant circuit 1.5.4 Renewing air conditioner compressor with no need to clean refrigerant circuit 1.5.5 Renewing air conditioner compressor due to leaks or internal damage 1.5.6 Renewing desiccant cartridge / receiver after cleaning refrigerant circuit 1.5.7 Renewing receiver with no need to clean refrigerant circuit 1.5.8 Renewing desiccant cartridge / desiccant bag with no need to clean refrigerant circuit 1.6 Cleaning refrigerant circuit 1.6.1 General information about cleaning refrigerant circuit 1.6.2 Preparations for cleaning refrigerant circuit (flushing with R1234yf refrigerant) 1.6.3 Refrigerant circuit cleaning procedure 1.6.4 Principle circuit diagrams for cleaning (flushing circuits) - refrigerant circuit with expansion valve and receiver 1.6.5 Principle circuit diagrams for cleaning (flushing circuits) - refrigerant circuit with restrictor and receiver 1.6.6 Principle circuit diagrams for cleaning (flushing circuits) - vehicles with high-voltage system (without auxiliary) 1.6.7 Principle circuit diagrams for cleaning (flushing circuits) - vehicles with high-voltage system (with auxiliary) 1.6.8 Adapters for setting up flushing circuits 1.6.9 General information about blowing through with compressed air or nitrogen 1.6.10 Blowing through refrigerant circuit with compressed air or nitrogen 1.7 Checking pressures with pressure gauge 1.7.1 Display on pressure gauges 1.7.2 Pressure gauges enable the following test and measurement work 2 Working with air conditioner service station 2.1 Working with air conditioner service station 2.2 Connecting air conditioner service station to refrigerant circuit 2.3 Performing gas analysis of refrigerant 2.4 Emptying refrigerant circuit 2.5 Evacuating refrigerant circuit 2.6 Charging refrigerant circuit 2.7 Bringing air conditioning system into service after charging 2.8 Switching off air conditioner service station and separating from refrigerant circuit 2.9 Charging refrigerant in reservoir 2.10 Emptying air conditioner service station 2.11 Cleaning electrical air conditioning compressor 2.12 Cleaning refrigerant circuit 2.13 Filling contaminated refrigerant in a recycling cylinder for analysis, processing or disposal 2.13.1 Filling contaminated refrigerant in a recycling cylinder using technical equipment 2.13.2 Filling undercooled contaminated refrigerant in a recycling cylinder 2.14 Checking pressures 2.14.1 General information on checking pressures in the refrigerant circuit 2.14.2 Pressures and temperatures in refrigerant circuit 2.14.3 Checking pressures in the refrigerant circuit with the ignition switched off 2.14.4 Checking pressures with air conditioning system switched on - vehicles with mechanical air conditioning compressor 2.14.5 Checking pressures with air conditioning system switched on - vehicles with electrical air conditioning compressor 3 Testing equipment and tools 3.1 Tools and materials available from distribution centre or importer 3.2 Tools and materials available commercially 3.3 Tools that can be locally manufactured

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