2015-2022 Volkswagen Touran 4 Door Air conditioning system -> 1.5.1 General information about renewing components User Manual
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Air conditioning system -> 1.5.1 General information about renewing components for Your Volkswagen Touran 4 Door Second Generation (2015-2022)

Arteon 2018 ➤ , Atlas 2017 ➤ , CC 2012 ➤ , Caddy 2016 ➤ , Crafter 201 ...  
Air conditioning systems with refrigerant R1234yf - General information - Edition 07.2017  
– Attach a label close to the service connections that shows that  
the refrigerant circuit has been injected with a UV leak detec‐  
tion additive.  
– Remove any remains of UV leak detection additive from the  
service connection e.g. with absorbent paper, and clean the  
area with cleaning agent - VAS 6201/3- .  
– Seal the service connection with a cap.  
– Bring the air conditioning system into operation.  
– Run the air conditioning system for at least 60 minutes with  
the air conditioner compressor switched on.  
– Search for leaks in the refrigerant circuit using a UV lamp  
⇒ page 75 .  
Searching for leaks in refrigerant circuit using a UV lamp  
CAUTION  
Risk of eyes being dazzled by UV light.  
– Wear protective goggles.  
– Never glare into the UV lamp.  
– Never point a UV lamp at another person.  
– On vehicles with high-voltage system, switch off “stationary air  
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conditioning” function (deactivate)⇒ Owner's Manual and ⇒  
Operating instructions of infotainment/MMI .  
– Switch off ignition.  
1. Refrigerant circuit  
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Arteon 2018 ➤ , Atlas 2017 ➤ , CC 2012 ➤ , Caddy 2016 ➤ , Crafter 201 ...  
Air conditioning systems with refrigerant R1234yf - General information - Edition 07.2017  
Note  
The air conditioning system must be operated for at least  
60 minutes to ensure that the injected leak detecting additive  
is distributed throughout the entire refrigerant circuit (air con‐  
ditioner compressor must run). The leak may become visible  
under UV light after a short period, but this depends on the  
size of the leak.  
Depending on the size and location of the leak, it can take  
several days until sufficient refrigerant oil with UV leak detec‐  
tion additive has leaked out and the leak can be easily identi‐  
fied as such.  
In the event of leaks at the evaporator, the additive may be  
washed out with the condensate and emerge via the conden‐  
sate drain. As the evaporator is not accessible on the majority  
of models without a great amount of work, a check of the con‐  
densed water drain point can indicate a leaking evaporator.  
This does however require the additive to have been in the  
refrigerant circuit for a lengthy period (several days).  
The protective eye wear is not only required to protect the  
eyes. It also amplifies the illumination of the UV leak detection  
additive under the UV lamp.  
Depending on how easy it is to reach various components in  
the refrigerant circuit, it may be necessary to remove certain  
parts from the vehicle (e.g. bumper or air filter).  
Only a small amount of refrigerant oil reaches certain areas of  
the refrigerant circuit during operation of the air conditioning  
system (e.g. a cap fitted at the top of a receiver installed on  
the condenser). If there is a leak in these areas, it may take  
quite some time before a sufficient quantity of refrigerant with  
refrigerant oil and additive escapes at this point and can be lit  
up under UV light showing where the leak is. At these points,  
therefore, it may be more pertinent to search for a leak using  
an electronic leak detection device  
⇒ “1.4.2 Searching for leaks in refrigerant circuits using an  
electronic leak detector”, page 69 .  
– Position the vehicle in a darker area of the workshop (in day‐  
light or under strong lighting the effect of the UV lamp is greatly  
reduced).  
– Check accessibility to various components of the refrigerant  
circuit and remove parts in the vicinity of the refrigerant circuit  
that obstruct the view of the refrigerant circuit components  
(e.g. noise insulation and bumper).  
– Protect eyes with safety goggles.  
– Connect UV lamp to a 12 V battery (vehicle battery). Ensure  
that the polarity of the connections is correct.  
– Switch on the UV lamp and light up the components in the  
refrigerant circuit. Positions at which refrigerant - along with  
refrigerant oil and leak detection additive - can leak out fluo‐  
resce (light-up) under UV light.  
76  
Rep. gr.87 - Air conditioning system  
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Arteon 2018 ➤ , Atlas 2017 ➤ , CC 2012 ➤ , Caddy 2016 ➤ , Crafter 201 ...  
Air conditioning systems with refrigerant R1234yf - General information - Edition 07.2017  
1.4.4  
Detecting leaks in a vacuum test using  
air conditioner service station , or in a  
pressure test  
All vehicles  
CAUTION  
Risk of freezing injury caused by escaping pressurised refrig‐  
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erant.  
There is a risk of injury to the skin and parts of the body due to  
freezing.  
– Wear protective gloves.  
– Wear protective goggles.  
– Extract refrigerant and open the refrigerant circuit immedi‐  
ately afterwards.  
– If more than 10 minutes have passed since the refrigerant  
was extracted, repeat the extraction process before opening  
the refrigerant circuit. Pressure could build up in the refrig‐  
erant circuit from continued evaporation.  
– Switch off ignition.  
♦ Detecting leaks in a vacuum test using air conditioner service  
station , or in a pressure test  
⇒ “2.5 Evacuating refrigerant circuit”, page 140  
Note  
Smaller leaks in the refrigerant circuit (less than 100 g refrig‐  
erant loss per year) cannot usually be found by means of the  
vacuum test or pressure test. The amount of air entering the  
system or the nitrogen-air escaping it is too low to detect the  
faulty area through noise.  
It is also not always possible to detect leaks in the refrigerant  
circuit with more than 100 g refrigerant loss per year by means  
of the vacuum test or pressure test, depending on the envi‐  
ronmental conditions (noise around the area, location of leak,  
etc.). The air entering the system and nitrogen escaping it  
could be too low to generate a noise that would be noticeable  
in the faulty area.  
Larger leaks in the refrigerant circuit (e.g. more than 100 g  
refrigerant loss per day caused by a stone hitting the con‐  
denser) can be detected depending on the environmental  
conditions, e.g. noise coming from the faulty area, which is  
noticeable during the vacuum test or pressure test  
⇒ “2.5 Evacuating refrigerant circuit”, page 140 .  
– Perform vacuum or pressure test ⇒ page 143 .  
1.4.5  
Detecting leaks in a pressure test (with  
nitrogen or compressed air)  
♦ Perform a vacuum test using the air conditioner service station  
to see if any leaks can be found  
⇒ “2.5 Evacuating refrigerant circuit”, page 140 . If a leak can  
be detected but not the exact location of the leak, an additional  
pressure test can be performed using nitrogen or compressed  
air ⇒ page 143  
1. Refrigerant circuit  
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Related Topics

1 Refrigerant circuit 1.1 System overview - refrigerant circuit 1.1.1 System overview - refrigerant circuit with expansion valve and receiver 1.1.2 System overview - refrigerant circuit with restrictor and reservoir 1.1.3 System overview - refrigerant circuit with electrically driven air conditioner compressor 1.2 General description - components of refrigerant circuit 1.2.1 Layout and function of refrigerant circuit 1.2.2 Mechanical air conditioner compressor 1.2.3 Electrical air conditioner compressor for hybrid vehicles 1.2.4 Condenser 1.2.5 Evaporator 1.2.6 Reservoir 1.2.7 Heat exchanger for heat pump mode 1.2.8 Liquid receiver 1.2.9 Restrictor 1.2.10 Receiver 1.2.11 Expansion valve (with and without shut-off valve) 1.2.12 Refrigerant shut-off valves 1.2.13 Refrigerant line with internal heat exchanger 1.2.14 Quick release couplings of refrigerant lines 1.2.15 Seals 1.2.16 Pipes and hoses in refrigerant circuit 1.2.17 High-pressure safety valve 1.2.18 Non-return valves 1.2.19 Quick-release coupling connections in refrigerant circuit 1.2.20 Connections with valve for switches in refrigerant circuit 1.2.21 Pressure senders and switches in refrigerant circuit 1.2.22 Refrigerant pressure and temperature sender 1.2.23 Air conditioner compressor regulating valve N280 1.2.24 Refrigerant temperature sender 1.3 Possible complaints 1.3.1 Prerequisites for investigating a complaint 1.3.2 Possible complaints 1.3.3 Odours from heater and air conditioner unit 1.4 Investigating leaks 1.4.1 General information about investigating leaks in the refrigerant circuit 1.4.2 Searching for leaks in refrigerant circuits using an electronic leak detector 1.4.3 Searching for leaks with UV leak detection system 1.4.4 Detecting leaks in a vacuum test using air conditioner service station, or in a pressure test 1.4.5 Detecting leaks in a pressure test (with nitrogen or compressed air) 1.5 Renewing components 1.5.2 Renewing leaking or damaged components of empty refrigerant circuit 1.5.3 Renewing leaking or damaged components of charged refrigerant circuit 1.5.4 Renewing air conditioner compressor with no need to clean refrigerant circuit 1.5.5 Renewing air conditioner compressor due to leaks or internal damage 1.5.6 Renewing desiccant cartridge / receiver after cleaning refrigerant circuit 1.5.7 Renewing receiver with no need to clean refrigerant circuit 1.5.8 Renewing desiccant cartridge / desiccant bag with no need to clean refrigerant circuit 1.6 Cleaning refrigerant circuit 1.6.1 General information about cleaning refrigerant circuit 1.6.2 Preparations for cleaning refrigerant circuit (flushing with R1234yf refrigerant) 1.6.3 Refrigerant circuit cleaning procedure 1.6.4 Principle circuit diagrams for cleaning (flushing circuits) - refrigerant circuit with expansion valve and receiver 1.6.5 Principle circuit diagrams for cleaning (flushing circuits) - refrigerant circuit with restrictor and receiver 1.6.6 Principle circuit diagrams for cleaning (flushing circuits) - vehicles with high-voltage system (without auxiliary) 1.6.7 Principle circuit diagrams for cleaning (flushing circuits) - vehicles with high-voltage system (with auxiliary) 1.6.8 Adapters for setting up flushing circuits 1.6.9 General information about blowing through with compressed air or nitrogen 1.6.10 Blowing through refrigerant circuit with compressed air or nitrogen 1.7 Checking pressures with pressure gauge 1.7.1 Display on pressure gauges 1.7.2 Pressure gauges enable the following test and measurement work 2 Working with air conditioner service station 2.1 Working with air conditioner service station 2.2 Connecting air conditioner service station to refrigerant circuit 2.3 Performing gas analysis of refrigerant 2.4 Emptying refrigerant circuit 2.5 Evacuating refrigerant circuit 2.6 Charging refrigerant circuit 2.7 Bringing air conditioning system into service after charging 2.8 Switching off air conditioner service station and separating from refrigerant circuit 2.9 Charging refrigerant in reservoir 2.10 Emptying air conditioner service station 2.11 Cleaning electrical air conditioning compressor 2.12 Cleaning refrigerant circuit 2.13 Filling contaminated refrigerant in a recycling cylinder for analysis, processing or disposal 2.13.1 Filling contaminated refrigerant in a recycling cylinder using technical equipment 2.13.2 Filling undercooled contaminated refrigerant in a recycling cylinder 2.14 Checking pressures 2.14.1 General information on checking pressures in the refrigerant circuit 2.14.2 Pressures and temperatures in refrigerant circuit 2.14.3 Checking pressures in the refrigerant circuit with the ignition switched off 2.14.4 Checking pressures with air conditioning system switched on - vehicles with mechanical air conditioning compressor 2.14.5 Checking pressures with air conditioning system switched on - vehicles with electrical air conditioning compressor 3 Testing equipment and tools 3.1 Tools and materials available from distribution centre or importer 3.2 Tools and materials available commercially 3.3 Tools that can be locally manufactured

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