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Fifth Generation (2003-2015) Volkswagen Transporter Van Manual
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Body Builder Guidelines
1.1 Body builder guidelines, inquiries
1.2 Warranty and product liability of the body builder
1.3 Recommendations for vehicle storage
1.4 Compliance with environmental rules and regulations
1.5 Recommendations for inspection, maintenance and repair
1.6 Accident prevention
1.7 Delivery Program
Dimensions and Weight
2.1 Permitted Weight, Unladen Weight
2.2 Single-Sided Weight Distribution
2.3 Maximum Dimensions
2.4 Serienm??ige Befestigungspunkte f?r Sonderaufbauten
Attachments, Units and Systems
3.1 Roof Rack, Rear Luggage Carrier/Rear Ladders, Flatbed w. Tarpaulin Bow
3.10 Protection of the Car Battery During Longer Waiting Intervals
3.11 Power Take-Offs (Engine)
3.12 Brake System
3.13 Pressure Check and Regulation
3.14 Possibility to increase the load
3.2 Mudguards and Wheel Housings
3.3 Attachment of Additional Units/Modules
3.4 Attachment of a Loading Crane
3.5 Attachment of a Loading Tailboard
3.6 Trailer Couplings/Free Space according to DIN 74058
3.7 Standing Height Adjustment (Torsion Bar Spring)
3.8 Electromagnetic Compatibility (EMC)
3.9 Jacking the Vehicle
Retrofitting and Body Modifications
4.1 Cut-outs in the side wall
4.2 Roof Cut-Outs
4.3 Subsequent Mounting of a Pop-Up Tops
4.4 Subsequent Mounting of a High Roofs
4.5 Retrofitting of Standard Seats
4.6 Retrofitting / replacement of standard seats
4.7 Possibility to increase the load - only for money and valuables transporters
Chassis Modifications
5.1 Chassis Transfer
5.2 Cut-out at the Rear Wall of Driver s Cab/Double Cab and Roof Cut-Outs
5.3 Drilling at the Chassis Frame
5.4 Alternative to the Standard Trailing Link Arms at the Double Cab
5.5 Welding at the Vehicle
5.6 Wheel Base Extensions and Overhang Extension
5.7 Subframe, Mounting Frame
5.8 General Instructions on the Modification of Standard Vehicles
Dimensional Drawings
6.1 Internal dimensions drawing / Construction dimensional drawing
6.2 Vignettes
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