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Retrofitting and Body Modifications -> 4.4 Subsequent Mounting of a High Roofs for Your Volkswagen Transporter Van Fifth Generation (2003-2015)

C. High Roofs  
Subsequent installation of a high roof  
(Wheel bases 2.920 and 3.320 mm)  
1. Preconditions  
a) The max. roof cut-outs may correspond only to those mentioned in section B3 of this construction guideline - the same  
applies to the California. (see draft in section B3)  
b)The base vehicles may only be provided with max. one sliding door. In addition, it is not permitted to remove or weaken  
any supporting parts - apart from the max. permitted roof cut-out. This applies also to the additional retrofitting of high rear  
double-wing doors, a 2nd sliding door or changing to high sliding doors, etc.  
2. Deviations of the Preconditions Valid for Pop-Up Tops  
a) The roof frame reinforcing set of Westfalia co. or an appropriate alternative are not required here. If, however, a second  
base level is desired, these assembly sets can be helpful.  
b) The base vehicles may only be provided with max. one sliding door. In addition, it is not permitted to remove or weaken  
any supporting parts - apart from the max. permitted roof cut-out. This applies also to the additional retrofitting of high rear  
double-wing doors, a 2nd sliding door or changing to high sliding doors, etc.  
If a level passenger compartment/boot space floor is required, it is also permitted to use a water-tight chipboard. This  
chipboard has then to screwed in or glued in flatly.  
3. Design of the High Roof  
a) Wheel base 2.920 mm  
The high roof shell must consist of (min. thickness 4 mm) glass-fabric supported polyester.  
b) Wheel base 3.320 mm  
The high roof shell must consist of (min. thickness 4 mm) glass-fabric supported polyester and has to be reinforced with  
an internally arranged bow in each of the areas of the B-, C- and D-pillars. (cross-section see draft 3.4, High roof  
structure). The bows can either end directly in front of the car body or can be bonded to the car body. All bows are  
provided with additional metal plates which are required for the supplementary mechanical connection of the high roof to  
the car body. (see draft on page 18)  
4. Mounting of a High Roof  
a) Wheel base 2.920 mm  
The high roof must be mounted sufficiently safe, i. e. the roof must be continuously bonded to the roof-frame exterior  
plate. (see draft 3.4, High roof structure).  
b) Wheel base 3.320 mm  
In addition to the previously mentioned requirements, in the area of three countersunk bows, the roof must be connected  
to the roof-frame exterior plate with the help of sheet-steel corner pieces. The sheet-steel corner pieces are to be  
connected to the high-roof bows in the area (mentioned in section 3b) of the metal plates inside the bows. (see draft 3.4,  
High roof structure)  
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Note: Subject to errors and technical amendments. The electronic version of the body guidelines is the decisive source of up-to-date data on body guidelines (online body  
guidelines). Data status August 2007  
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