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Attachments, Units and Systems -> 3.12 Brake System for Your Volkswagen Transporter Van Fifth Generation (2003-2015)

An operating permit is available for the brake system of the vehicles. This licensing becomes invalid if the brake system is  
modified.  
Load-related brake proportioning valve  
(only for front-wheel drive)  
The load-related brake proportioning valve is conceived for adjusting the brake pressure at the  
rear axle to the respective load condition and is controlled according to the spring suspension  
at the rear axle.  
The load-related brake proportioning valve is provided ex-works with a regulation, based on a  
tension spring, relating to the unladen weight of the vehicle. Usually, it is not required to  
re-adjust this regulation - not even after mounting an attachment onto the chassis.  
In special cases - for example retrofitting of reinforced springs, mounting of an unusually  
lightweight attachment - it is required to correct the regulation of the brake proportioning valve.  
The pressure check and regulation should be carried out at a Volkswagen dealer/workshop for  
utility vehicles. The regulation has to be performed in such a way that the balance beam is  
horizontal.  
Modifications of the brake system are illegal!  
Exceptions are the adaptation of the brake-pressure line and the handbrake cable in the  
scope of wheel base changes at chassis.  
Volkswagen AG  
Automatic brake pressure regulator  
Check:  
Test:  
Inlet pressure on front axle  
wheel cylinder bleeder valva  
Mean value from left  
and right  
Outlet pressure on rear axle  
wheel cylinder bleeder valva  
Output  
pressure  
(bar)  
Rear axle load Input pressure  
(kg)  
(bar)  
500  
600  
650  
700  
750  
50  
50  
50  
50  
50  
14±2  
14±2  
15±4  
19±5/2  
24±6/4  
23  
 
800  
900  
50  
29±6/4  
45±6/4  
53±8  
62±8  
69±10  
75±2  
82±10  
87±10  
97±122  
103±129  
108±135  
100  
100  
100  
100  
100  
120  
120  
140  
140  
140  
1000  
1100  
1200  
1300  
1400  
1500  
1600  
1700  
1800  
For deviating axle loads,  
intermediate values are to be  
applied. For adjustment and  
function, refer to the operating  
instructions.  
Note: Subject to errors and technical amendments. The electronic version of the body guidelines is the decisive source of up-to-date data on body guidelines (online body  
guidelines). Data status August 2007  
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