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Cooling -> 1.9 Draining and filling coolant for Your Volkswagen Touareg SUV First Generation (2002-2010)

Touareg 2003 ➤  
8-cylinder injection engine - Edition 11.2011  
– Connect contact -1- of water pump -V36- to battery positive  
lk  
(+) and contact -2- to earth (-) using auxiliary cables from aux‐  
iliary measuring set -V.A.G 1594C- . Pump must run.  
If the pump does not start operating:  
– Renew water pump -V36- .  
1.9  
Draining and filling coolant  
Special tools and workshop  
equipment required  
♦ Refractometer -T10007-  
♦ Drip tray -V.A.G 1306-  
♦ Spring-type clip pliers -VAS  
5024A-  
♦ Adapter for cooling system  
tester -V.A.G 1274/8-  
♦ Torque wrench -V.A.G  
1331-  
♦ Cooling system charge unit  
-VAS 6096-  
86  
Rep. gr.19 - Cooling  
Touareg 2003 ➤  
8-cylinder injection engine - Edition 11.2011  
Draining  
WARNING  
Steam may escape when expansion tank is opened. Wear eye  
protection and protective clothing to avoid eye injuries and  
scalding. Cover cap with cloth and open carefully.  
– Open cap on coolant expansion tank.  
– Remove noise insulation. ⇒ General body repairs, exterior;  
Rep. gr. 50 ; Body - front; Assembly overview - noise insullka‐  
tion .  
– Place drip tray -V.A.G 1306- under vehicle.  
– Disconnect coolant hoses -1- from water pump -V36- .  
Note  
Follow disposal regulations for coolant!  
Filling  
1. Removing and installing parts of cooling system  
87  
Touareg 2003 ➤  
8-cylinder injection engine - Edition 11.2011  
lk  
Note  
Use only coolant additive G12 plus in accordance with  
„TL VW 774 F“. Identification: purple colour.  
G 12 plus and coolant additives marked „Conforming to  
TL VW 774 F“ prevent frost and corrosion damage and scaling  
and also raise boiling point of coolant. Therefore, the cooling  
system must be filled all year round with frost and corrosion  
protection additives.  
Because of its higher boiling point, the coolant improves en‐  
gine reliability under heavy loads, particularly in countries with  
tropical climates.  
Frost protection is required down to about -25°C (in countries  
with arctic climates: down to about -35°C).  
The coolant concentration must not be reduced by adding wa‐  
ter even in warmer seasons and in warmer countries. The  
coolant additive concentration must be at least 40%.  
If for climatic reasons greater frost protection is required, the  
amount of G 12 can be increased, but only up to 60 % (frost  
protection to about -40 °C). Otherwise frost protection and  
cooling effectiveness are reduced again.  
If radiator, heat exchanger, cylinder head or cylinder head  
gasket is renewed, do not reuse old coolant.  
The Refractometer -T10007- is recommended for determining  
the current anti-freeze density.  
Recommended mixture ratios:  
Frost protection Anti-freeze  
G 122)  
Water2)  
to  
quantity  
4.0 l  
-25 °C  
-35 °C  
4.0 l  
4.5 l  
5.0 l  
4.5 l  
4.5 l  
2) The quantity of coolant can vary depending upon vehicle equipment.  
– Install coolant hoses and secure.  
– Screw adapter for cooling system tester -V.A.G 1274/8- onto  
expansion tank.  
– Fill coolant circuit using cooling system charge unit -VAS  
6096- ⇒ Operating instructions for cooling system charge unit  
VAS 6096 .  
1.10  
Removing and installing radiator  
Special tools and workshop equipment required  
♦ Drip tray -V.A.G 1306-  
88  
Rep. gr.19 - Cooling