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Cylinder head, valve gear -> 1.1 Assembly overview for Your Volkswagen Touareg SUV First Generation (2002-2010)

Touareg 2003 ➤  
8-cylinder injection engine - Edition 11.2011  
1.1  
Assembly overview  
1 - Cap  
❑ Renew seal if damaged.  
2 - Boot  
❑ Renew if damaged.  
3 - Oil filler neck  
❑ Renew seal if damaged.  
4 - Connecting hose  
❑ For crankcase ventila‐  
tion.  
5 - Cylinder head cover  
❑ Removing and installing  
left cylinder head cover  
⇒ page 32 .  
❑ Removing and installing  
right cylinder head cov‐  
er ⇒ page 30 .  
❑ Renew if damaged.  
6 - Gasket  
❑ Note installation posi‐  
tion.  
❑ Renew if damaged or  
leaking.  
7 - 10 Nm  
❑ Observe tightening se‐  
quence.  
❑ Removing and installing  
left cylinder head cover  
⇒ page 32 .  
❑ Removing and installing  
right cylinder head cov‐  
er ⇒ page 30 .  
8 - Cylinder head cover gasket  
❑ Ensure proper seating of lugs in cylinder head cover.  
❑ Renew if damaged or leaking.  
❑ Note installation position.  
❑ Removing and installing left cylinder head cover ⇒ page 32 .  
❑ Removing and installing right cylinder head cover ⇒ page 30 .  
9 - Baffle plate  
10 - 5 Nm  
11 - Coolant pipe  
12 - Gasket  
❑ Renew.  
13 - Sealing grommet  
❑ Insert in cylinder head cover.  
❑ Renew if damaged or leaking.  
14 - Cylinder head bolt  
❑ Renew.  
❑ Follow installation instructions and sequence when loosening and tightening.  
1. Cylinder head  
29  
lk  
Touareg 2003 ➤  
8-cylinder injection engine - Edition 11.2011  
❑ Removing and installing right cylinder head ⇒ page 44 .  
❑ Removing and installing left cylinder head ⇒ page 40 .  
15 - Cylinder head  
❑ Check for distortion ⇒ page 30 .  
❑ Removing and installing right cylinder head ⇒ page 44 .  
❑ Removing and installing left cylinder head ⇒ page 40 .  
❑ After renewing, renew entire coolant.  
16 - Cylinder head gasket  
❑ Metal gasket.  
❑ Renew.  
❑ Must seat on dowel pins.  
❑ After renewing, renew entire coolant.  
17 - 10 Nm  
18 - Combination valve  
❑ For secondary air system  
19 - Coolant pipe  
20 - O-ring  
❑ Renew.  
21 - 20 Nm  
22 - Lifting eye  
23 - Seal  
❑ Renew if damaged or leaking.  
Checking cylinder head for distortion  
Special tools and workshop equipment required  
♦ Straight edge  
♦ Feeler gauges  
Max. permissible distortion: 0.1 mm.  
1.2  
Removing and installing right cylinder  
head cover  
Special tools and workshop equipment required  
30  
Rep. gr.15 - Cylinder head, valve gear