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Cylinder head, valve gear -> 1.2 Removing and installing right cylinder head cover for Your Volkswagen Touareg SUV First Generation (2002-2010)

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Touareg 2003 ➤  
8-cylinder injection engine - Edition 11.2011  
❑ Removing and installing right cylinder head ⇒ page 44 .  
❑ Removing and installing left cylinder head ⇒ page 40 .  
15 - Cylinder head  
❑ Check for distortion ⇒ page 30 .  
❑ Removing and installing right cylinder head ⇒ page 44 .  
❑ Removing and installing left cylinder head ⇒ page 40 .  
❑ After renewing, renew entire coolant.  
16 - Cylinder head gasket  
❑ Metal gasket.  
❑ Renew.  
❑ Must seat on dowel pins.  
❑ After renewing, renew entire coolant.  
17 - 10 Nm  
18 - Combination valve  
❑ For secondary air system  
19 - Coolant pipe  
20 - O-ring  
❑ Renew.  
21 - 20 Nm  
22 - Lifting eye  
23 - Seal  
❑ Renew if damaged or leaking.  
Checking cylinder head for distortion  
Special tools and workshop equipment required  
♦ Straight edge  
♦ Feeler gauges  
Max. permissible distortion: 0.1 mm.  
1.2  
Removing and installing right cylinder  
head cover  
Special tools and workshop equipment required  
30  
Rep. gr.15 - Cylinder head, valve gear  
Touareg 2003 ➤  
8-cylinder injection engine - Edition 11.2011  
♦ Torque wrench (5…50 Nm) -V.A.G 1331-  
♦ Not illustrated:  
♦ Cable ties  
♦ Sealant -D 454 300 A2-  
Removing  
Caution  
When doing any repair work, especially in the engine compart‐  
ment, pay attention to the following due to the cramped condi‐  
tions:  
♦ Route all the various lines (e.g. for fuel, hydraulics, acti‐  
vated charcoal filter system, coolant, refrigerant, brake  
fluid and vacuum) and electrical wiring in their original po‐  
sitions.  
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♦ To avoid damage to lines, ensure sufficient clearance to  
all moving or hot components.  
– All cable ties which are opened or cut open when engine is  
removed must be replaced in the same position when engine  
is installed.  
– Remove intake hose between air filter and throttle valve con‐  
trol module.  
– Disconnect connectors -1- from ignition coils.  
– Remove ignition coils -2- ⇒ page 158 .  
– Detach line -3- for secondary air system from cylinder head  
cover.  
– Disconnect crankcase breather hose.  
1. Cylinder head  
31  
Touareg 2003 ➤  
8-cylinder injection engine - Edition 11.2011  
– Loosen securing bolts in the sequence -12- to -1- and remove  
cylinder head cover.  
Installing  
Installation is carried out in the reverse order. When installing,  
note the following:  
Note  
Renew gasket if damaged or leaking.  
Before installing ensure that all seals between cylinder head  
cover and cylinder head are installed correctly and not dam‐  
aged.  
– Lightly coat transitions -arrows- on sealing surface of cylinder  
head with sealant -D 454 300 A2- .  
– Carefully install cylinder head cover.  
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– Tighten securing bolts in the sequence -1- to -12-. Specified  
torque: 10 Nm  
1.3  
Removing and installing left cylinder  
head cover  
Special tools and workshop equipment required  
32  
Rep. gr.15 - Cylinder head, valve gear