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Cylinder head, valve gear -> 2.3 Renewing Hall sender seals for Your Volkswagen Touareg SUV First Generation (2002-2010)

Touareg 2003 ➤  
8-cylinder injection engine - Edition 11.2011  
– Unscrew inner part of oil seal extractor -3240- several turns  
out of the outer part and lock with knurled screw.  
– Lubricate threaded head of oil seal extractor, place it in posi‐  
tion and, exerting firm pressure, screw it into oil seal as far as  
possible.  
– Loosen knurled screw and turn inner part against camshaft  
until oil seal is pulled out.  
– Clamp flats of oil seal extractor in vice. Remove oil seal with  
pliers.  
Installing  
– Fit seal and press it in to stop using pressure sleeve -3241/1-  
and bolt -3241/6- .  
– Install toothed belt and camshaft sprockets ⇒ page 34 .  
2.3  
Renewing Hall sender seals  
Special tools and workshop equipment required  
♦ Oil seal extractor -2085-  
♦ Fitting sleeves -3241-  
Procedure  
Left cylinder head  
– Disconnect connectors from ignition coils and injectors and lay  
wiring harness to side.  
– Pull connector off Hall sender.  
– Remove Hall sender housing with Hall sender screen and tap‐  
er.  
Right cylinder head  
– Remove right toothed belt guard.  
– Pull connector off Hall sender.  
2. Repairing valve gear  
55  
Touareg 2003 ➤  
8-cylinder injection engine - Edition 11.2011  
lk  
– Unscrew bolts -1- from Hall sender.  
– Unscrew bolt -2- from rear of toothed belt guard.  
– Slightly pull rear of toothed belt guard towards front and re‐  
move Hall sender housing with Hall sender screen and taper.  
Continuation for both cylinder heads  
– Screw in pin -2085/1- as shown in the illustration.  
– Unscrew inner part of oil seal extractor -2085- several turns  
out of the outer part and lock with knurled screw.  
– Lubricate threaded head of oil seal extractor, place it in posi‐  
tion and, exerting firm pressure, screw it into oil seal as far as  
possible.  
– Loosen knurled screw and turn inner part against pin -2085/1-  
until seal is pulled out.  
– Clamp flats of oil seal extractor in vice. Remove oil seal with  
pliers.  
– Then press in new seal to stop until it is flush using fitting  
sleeve -3241/1- and bolt -3241/3- .  
Further assembly is basically the reverse of the dismantling se‐  
quence.  
2.4  
Removing and installing camshafts and  
variable camshaft timing adjusters  
Removing ⇒ page 57 .  
Installing ⇒ page 59 .  
Special tools and workshop equipment required  
56  
Rep. gr.15 - Cylinder head, valve gear