2002-2010 Volkswagen Touareg SUV  Fuel supply system -> 1.12 Checking non-return valve of right pump User Manual
MyCarUserManual.com
USER MANUALS FOR EVERY MAKE & MODEL

Fuel supply system -> 1.12 Checking non-return valve of right pump for Your Volkswagen Touareg SUV First Generation (2002-2010)

Touareg 2003 ➤  
8-cylinder injection engine - Edition 11.2011  
– Connect multimeter -V.A.G 1715- pick-up clamp to wiring of 4-  
pin connector contact -1- -arrow- of wiring harness to right fuel  
delivery unit.  
Note  
The hand-held multimeter -V.A.G 1526D- with pickup clamp -  
V.A.G 1526B/2- can also be used.  
– Start engine and run at idling speed.  
– Measure current draw of fuel pump. Specification: max. 11  
amps.  
If current draw is exceeded:  
– Right fuel pump is defective. Renew fuel delivery unit  
⇒ page 102 .  
– Repeat test on left fuel delivery unit.  
If current draw is exceeded:  
WARNING  
Fuel supply lines are under pressure! Wear eye protection and  
gloves to avoid injuries and skin contact. Before loosening  
hose connections, wrap a cloth around the connection. Then  
release pressure by carefully pulling hose off connection.  
– Left fuel pump is defective. Renew fuel delivery unit.  
Note  
If the fuel system malfunction is intermittent, you can perform the  
check during a road test, but a 2nd person is necessary.  
lk  
1.12  
Checking non-return valve of right pump  
Test prerequisites  
Fuel pump relays -1- for right fuel delivery unit and -2- for left  
fuel delivery unit must be removed from their sockets.  
1. Parts of fuel supply system  
111  
lk  
Touareg 2003 ➤  
8-cylinder injection engine - Edition 11.2011  
– Now unscrew locking ring from flange (fuel filter) using wrench  
-T10202- .  
– Carefully lever flange and raise it slightly.  
– Disconnect connectors next to fuel filter.  
– Then detach fuel supply hose -2- leading from right fuel deliv‐  
ery unit from fuel filter -1-.  
– Allow fuel from connection -1- to flow back into fuel tank.  
– Close pressure gauge shut-off tap (lever at right angles to di‐  
rection of flow).  
– Connect pressure tester -V.A.G 1318- with adapter -  
V.A.G 1318/7- , adapter -V.A.G 1318/13- and adapter -  
V.A.G 1318/17- as shown.  
Note  
Ensure that fuel supply line connection engages audibly when  
joined.  
112  
Rep. gr.20 - Fuel supply system  
Touareg 2003 ➤  
8-cylinder injection engine - Edition 11.2011  
– Now connect remote control -V.A.G 1348/3A- with adapter -  
V.A.G 1348/3-3- to connection -arrow- of fuel pump relay for  
right fuel delivery unit.  
– Operate remote control at short intervals until a pressure of  
approx. 4 bar has built up.  
– Watch pressure drop on pressure gauge. After 10 minutes,  
pressure must not drop below 3.0 bar.  
If pressure drops:  
– Right fuel pump is defective. Renew right fuel delivery unit  
⇒ page 102 .  
To convert the pressure tester for the left fuel pump:  
– Open lever of pressure tester and let fuel flow back to fuel tank  
through hose -V.A.G 1318/13- .  
lk  
1.13  
Checking non-return valve of left pump  
Test prerequisites  
Remote control -V.A.G 1348/3 A- is still connected.  
Note  
At the same time, this test checks for leaks in the fuel supply line  
connections from the fuel delivery units to the point at which the  
pressure tester -V.A.G 1318- is connected.  
– Then detach fuel supply hose -2- leading from left fuel delivery  
unit from fuel filter -1-.  
1. Parts of fuel supply system  
113  

Related Topics

Popular Owner Manuals