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Fuel supply system -> 4.1 Assembly overview - activated charcoal filter system for Your Volkswagen Touareg SUV First Generation (2002-2010)

Touareg 2003 ➤  
8-cylinder injection engine - Edition 11.2011  
lk  
Note  
Hose connections are secured with either spring-type or  
clamp-type clips.  
Use spring-type clip pliers -VAS 6340- for installation of spring-  
type clips  
or space-saving hose clip pliers -VAS 6362- .  
Observe safety precautions ⇒ page 99 .  
Observe rules for cleanliness ⇒ page 99 .  
4.1  
Assembly overview - activated charcoal filter system  
1 - Expansion tank  
❑ Right side.  
2 - Gravity valve  
3 - Fuel filler neck  
4 - 5 Nm  
5 - Bracket  
6 - Vacuum line  
❑ For vacuum supply of  
fuel system diagnostic  
pump -V144-  
❑ To vacuum connection  
on intake manifold  
❑ Check for secure seat‐  
ing.  
7 - Fuel system diagnostic  
pump -V144-  
❑ Checking fuel system  
for leaks ⇒ page 124 .  
❑ Black connector, 3-pin  
8 - Connecting hose  
❑ Between air filter, fuel  
system diagnostic pump  
-V144- and activated  
charcoal filter solenoid  
valve 2 -N115-  
❑ Check for secure seat‐  
ing.  
9 - 5 Nm  
10 - Air filter  
❑ Clean if soiled.  
11 - Rubber bush  
❑ Note installation position.  
❑ Renew if damaged.  
12 - Activated charcoal filter solenoid valve 2 -N115-  
❑ Black connector, 2-pin  
13 - Activated charcoal filter  
❑ Location: in rear right wheel housing.  
4. Activated charcoal filter system (vehicles for USA and Canada)  
123  
Touareg 2003 ➤  
8-cylinder injection engine - Edition 11.2011  
14 - Securing bolts  
❑ Qty. 3  
❑ 9 Nm  
15 - Breather line  
❑ To vacuum connection on intake manifold  
❑ Check for secure seating.  
16 - Connector  
❑ Black, 2-pin.  
17 - Activated charcoal filter solenoid valve 1 -N80-  
❑ Note installation position.  
18 - Rubber bracket  
❑ Note installation position.  
19 - Breather line  
❑ Check for secure seating.  
20 - Pressure retention valve  
❑ Function ⇒ page 124 .  
Function of pressure retention valve  
From gravity valve (on expansion tank) the pressure retention  
valve is open in both directions of flow. -Arrow 1- is the side to  
expansion tank.  
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On the other side it is only open for flow in one direction.  
-Arrow 2- is the side to activated charcoal filter.  
4.2  
Checking fuel system for leaks  
Special tools and workshop equipment required  
♦ Fuel system tester (so-called smoke tester) -KLI 9210-  
♦ Adapter hose -KLI 9210/55-2-  
♦ Vehicle diagnosis tester -VAS 5051B- , -VAS 5052- or -VAS  
5053-  
♦ Hose clamps up to 25 mm -3094-  
Test prerequisite:  
A leak has been detected by the fuel system diagnostic pump  
-V144- .  
Guided fault finding has been performed with the vehicle di‐  
agnosis tester .  
Preparation of fuel system tester -KLI 9210- :  
Note  
The fuel system tester -KLI 9210- may differ in appearance de‐  
pending on the version.  
124  
Rep. gr.20 - Fuel supply system