2002-2010 Volkswagen Touareg SUV  Fuel supply system -> 1.7 Emptying fuel tank User Manual
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Fuel supply system -> 1.7 Emptying fuel tank for Your Volkswagen Touareg SUV First Generation (2002-2010)

Touareg 2003 ➤  
8-cylinder injection engine - Edition 11.2011  
♦ Thoroughly clean all unions and surrounding areas before dis‐  
connecting.  
♦ Place removed parts on a clean surface and cover. Use only  
lint-free cloths.  
♦ Carefully cover opened components or seal if repairs cannot  
be carried out immediately.  
♦ Install clean components only. Do not remove replacement  
parts from packing until immediately before installing. Do not  
use parts that have not been stored in their packing (e.g. in  
tool boxes etc.).  
♦ When system is open: do not work with compressed air if this  
can be avoided. Do not move vehicle unless absolutely nec‐  
essary.  
1.7  
Emptying fuel tank  
Special tools and workshop equipment required  
lk  
♦ Fuel extractor -VAS 5190-  
♦ Special wrench -T10202-  
WARNING  
Fuel supply lines are under pressure! Wear eye protection and  
gloves to avoid injuries and skin contact. Before loosening  
hose connections, wrap a cloth around the connection. Then  
release pressure by carefully pulling hose off connection.  
Procedure  
– Note safety precautions before beginning work ⇒ page 99 .  
– Open fuel tank filler flap.  
100  
Rep. gr.20 - Fuel supply system  
Touareg 2003 ➤  
8-cylinder injection engine - Edition 11.2011  
– Push suction hose -arrow- of fuel extractor -VAS 5190- about  
170...180 cm into fuel filler neck and extract fuel.  
Note  
When no more fuel is extracted, the tank is emptied just enough  
for the flanges to be opened without danger. The tank may be  
removed while containing remaining fuel. If work must be per‐  
formed on fuel pumps or fuel tank senders, proceed as follows:  
– Cut carpet open from point -A- to point -B- in the pre-cut area  
-arrows-.  
– Remove nuts -1- from cover. If necessary, unscrew backrest  
mounting -2- or support mounting ⇒ General body repairs,  
interior; Rep. gr. 72 ; Rear seats .  
– Hold a cloth on connections for fuel supply line and auxiliary  
heater and pull off hose couplings.  
Note  
Release connection by pressing button on hose coupling.  
– Disconnect connector for fuel pump and fuel tank sender.  
– Now remove locking ring from flange using fuel tank sender  
unit tool -T10202- .  
– Carefully lever out flange and raise it slightly.  
– Insert suction hose of fuel extractor -VAS 5190- as deeply as  
possible into right and then left side of fuel tank and extract  
fuel.  
– For work on left side of fuel tank, proceed as described above.  
1. Parts of fuel supply system  
101  

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