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Exhaust system -> 1.1 Assembly overview - exhaust manifold with starter catalytic converters and attachments for Your Volkswagen Touareg SUV First Generation (2002-2010)

Touareg 2003 ➤  
8-cylinder injection engine - Edition 11.2011  
1.1  
Assembly overview - exhaust manifold with starter catalytic converters and  
attachments  
1 - Nut, 25 Nm  
2 - Nut, 25 Nm  
3 - Exhaust manifold  
❑ For cylinder bank 1.  
❑ Removal only possible  
with engine removed.  
4 - M8 25 Nm, M10 40 Nm  
5 - Lambda probe -G39- 50 Nm  
❑ Bank 1, probe 1.  
❑ Installed in exhaust gas  
stream of cylinders 1, 2,  
3 and 4.  
❑ Removing and installing  
⇒ page 149  
6 - Starter catalytic converter  
❑ Installed in exhaust gas  
stream of cylinder bank  
1.  
7 - Lambda probe after catalyt‐  
ic converter -G130- 50 Nm  
❑ Bank 1, probe 2.  
❑ Removing and installing  
⇒ page 149  
8 - Catalytic converter  
9 - Mounting  
❑ Installation position  
⇒ page 154 .  
10 - 25 Nm  
11 - To centre silencer  
12 - Mounting  
13 - To centre silencer  
14 - Gasket  
❑ Renew.  
15 - M8 25 Nm, M10 40 Nm  
16 - Bracket  
❑ For supporting gearbox on right.  
17 - Lambda probe 2 after catalytic converter -G131- , 50 Nm  
❑ Bank 2, probe 2.  
❑ Removing and installing ⇒ page 149  
18 - Lambda probe 2 -G108- 50 Nm  
❑ Bank 2, probe 1  
❑ Installed in exhaust gas stream of cylinders 5, 6, 7 and 8.  
❑ Removing and installing ⇒ page 149  
148  
Rep. gr.26 - Exhaust system  
Touareg 2003 ➤  
8-cylinder injection engine - Edition 11.2011  
lk  
19 - Catalytic converter  
20 - Starter catalytic converter  
❑ Installed in exhaust gas stream of cylinder bank 2.  
21 - 25 Nm  
22 - Bracket  
❑ For supporting gearbox on left.  
23 - 25 Nm  
24 - Exhaust manifold  
❑ For cylinder bank 2.  
❑ Removal only possible with engine removed.  
❑ Removing ⇒ page 149  
25 - Gasket  
❑ Renew.  
❑ Note installation position.  
Removing and installing exhaust manifold  
– Oil dipstick guide tube retainer -1- must be removed to enable  
removal of cylinder bank 2 exhaust manifold.  
– Then disconnect refrigerant line -2- and seal connections with  
a clean cloth.  
– Now unscrew securing nuts -arrows-.  
1.2  
Removing and installing Lambda  
probes  
Special tools and workshop equipment required  
1. Removing and installing parts of exhaust system  
149