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Exhaust system -> 2.1 Assembly overview - removing and installing parts of secondary air system for Your Volkswagen Touareg SUV First Generation (2002-2010)

Touareg 2003 ➤  
8-cylinder injection engine - Edition 11.2011  
2
Secondary air system  
Function  
The secondary air system blows air in behind the exhaust valves  
for max. 65 seconds after a cold start (+15°C … +35°C coolant lk  
temperature). This produces an oxygen rich exhaust gas, causing  
afterburning and reducing the heat-up phase of the catalytic con‐  
verter. The engine control unit activates the system via the sec‐  
ondary air pump relay -J299- to the secondary air inlet valve -  
N112- and combination valve. Additionally, after each  
subsequent engine start (up to max. 80 C engine temperature),  
the secondary air system will, after a 20 second delay, switch in  
for 5 seconds during idling and will be checked by the self-diag‐  
nosis.  
Assembly overview - removing and installing parts of secondary  
air system ⇒ page 155  
2.1  
Assembly overview - removing and in‐  
stalling parts of secondary air system  
Note  
Secondary air pump relay -J299- ⇒ page 156  
2. Secondary air system  
155  
Touareg 2003 ➤  
8-cylinder injection engine - Edition 11.2011  
1 - Combination valve  
❑ For cylinder bank 1.  
2 - 10 Nm  
3 - To secondary air inlet valve  
-N112-  
4 - Combination valve  
❑ For cylinder bank 2.  
5 - Gasket  
6 - Connecting hose  
❑ From cylinder bank 1 to  
cylinder bank 2.  
7 - Secondary air inlet valve -  
N112-  
8 - 10 Nm  
9 - Bracket  
10 - Vacuum reservoir  
11 - Hose coupling  
❑ Press together at front  
to release.  
12 - Pressure hose  
❑ Check for secure seat‐  
ing.  
❑ Press together at front  
to release.  
13 - Secondary air pump motor  
-V101-  
14 - From air filter.  
15 - Pressure pipe  
❑ Bolted to cylinder head  
cover.  
16 - 8 Nm  
17 - 10 Nm  
18 - To secondary air inlet valve -N112-  
Secondary air pump relay -J299-  
Note  
The secondary air pump relay -1- is in socket A4.  
If tools are necessary to pull relays or control units out of the  
relay plate, first disconnect battery earth strap ⇒ Electrical  
system; Rep. gr. 27 ; Disconnecting and reconnecting batter‐  
ies.  
156  
Rep. gr.26 - Exhaust system