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Exhaust system -> 1.3 Assembly overview - silencers with mountings for Your Volkswagen Touareg SUV First Generation (2002-2010)

lk  
Touareg 2003 ➤  
8-cylinder injection engine - Edition 11.2011  
1.3  
Assembly overview - silencers with mountings  
1 - Exhaust tailpipe  
2 - Rear silencer  
❑ Centre and rear silenc‐  
ers are installed as a  
single component dur‐  
ing production. In case  
of repair, the centre and  
rear silencers are sup‐  
plied separately, with a  
double repair clamp for  
connecting.  
❑ In case of repair, align  
rear silencer free of  
stress.  
3 - Mounting  
❑ Installation position  
⇒ page 154 .  
❑ Renew if damaged.  
4 - 25 Nm  
5 - Exhaust tailpipe  
6 - Separating point  
❑ For repair cases  
❑ Marked by impressions  
on exhaust pipe.  
❑ Centre and rear silenc‐  
ers are installed as a  
single component dur‐  
ing production. In case  
of repair, the centre and  
rear silencers are sup‐  
plied separately, with a  
double repair clamp for  
connecting.  
❑ Cut through connecting  
pipe at right angles at  
separating point using e.g. pneumatic sabre saw -V.A.G 1523A- .  
❑ The notches to the left and right of the separating points must be visible following the installation of the  
double clamp.  
7 - Mounting  
❑ Installation position ⇒ page 154 .  
❑ Renew if damaged.  
8 - 25 Nm  
9 - Mounting  
❑ Installation position ⇒ page 154 .  
10 - Double clamp  
❑ Must be slid to its mid-point on forward exhaust pipe.  
❑ Note installation position: Securing bolt ends must not project beyond lower edge of clamp.  
11 - Mounting  
❑ Installation position ⇒ page 154 .  
12 - Double clamp, 40 Nm  
❑ Must be slid to its mid-point on forward exhaust pipe.  
1. Removing and installing parts of exhaust system  
153  
lk  
Touareg 2003 ➤  
8-cylinder injection engine - Edition 11.2011  
13 - To exhaust manifold  
14 - Centre silencer  
❑ Centre and rear silencers are installed as a single component during production. In case of repair, the  
centre and rear silencers are supplied separately, with a double repair clamp for connecting.  
15 - Double clamp  
❑ For repair cases  
❑ Installation position ⇒ page 154 .  
Installation position, double repair clamp in direction of travel  
– The end of bolt -1- must not project beyond lower edge of  
double clamp.  
– The angle -2- must be 10° + 5°.  
Aligning exhaust system  
Exhaust system cold  
– Push exhaust system in direction of travel -1- and tighten dou‐  
ble clamps until dimension -a- is attained at the mountings.  
Centre silencer: dimension a = 10 mm; Rear silencer: dimen‐  
sion a = 15 mm  
154  
Rep. gr.26 - Exhaust system