Get CLUTCH-GEARBOX-DRIVESHAFTS -> Gearboxes (BE3/5, BE4/5, ME/5, ML/5, MG/5) Guide for Citroen Xantia 4 Door Second Generation (1993-2002)

XANTIA- XM

BE3/5 GEARBOX

Engines : BFZ - LFX - LFY - RFV 03 - RHY

Drain screw

Filler screw

Vent hole

B2CP34JP

B2CP20HC B2CP20JC

180

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BE3/5 GEARBOX CONTROLS

XANTIA- XM

Engines : BFZ - LFX – LFY – RFV - RHY

Tightening torques m.daN.

(1) Pinion/subframe fixing

2.7 ± 0.2

1 ± 0.1

(2) Bar /lever fixing

Adjustment of the control rods

(3) Length selection rod

(4) Length engagement rod

100 ± 1 mm

245 ± 1 mm

Note : The adjustment dimensions are the distances

between ball-joint centres.

B2BP005D

181

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XANTIA- XM

BE3/5 GEARBOX CONTROLS

Engine : RFV

(1)

(2)

(3)

100 ± 1 mm.

246 ± 1 mm.

B2CP34ZD

182

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BE4/5 GEARBOX

SYNERGIE

ENGINE : RFN

(a) = Marking zone (Sequence and serial no.).

(b) = Location of identification label.

B2CP3BNC B2CP3BPD

183

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SYNERGIE

BE4/5 GEARBOX SPECIFICATIONS

Engines : RFN

Description (Continued)

(14) 1^st/ 2^ndgear synchroniser

(15) Driven gear (1^stgear)

(16) Secondary shaft.

(17) Differential gear.

(18) Satellite gears

(1) Primary shaft.

(2) Clutch bearing guide.

(3) Gearbox casing.

(4) Clutch housing.

(5) Reverse idle.

(6) Drive gear (3^rdgear).

(7) 3^rd/4^thgear synchroniser

(8) Drive gear (4^thgear).

(9) Drive gear (5^thgear).

(10) 5^thgear synchroniser.

(11) Driven gear (5^thgear).

(12) Driven gear (2^nd/ 4^thgear )

(13) Driven gear (2^ndgear).

(19) Planet gears.

(20) Boîtier de différentiel.

(21) Differential housing.

(22) Extension.

«d» Adjusting shims : 0.7 to 2.4 mm

(0.10 mm and increasing by 0.10 mm).

"c" Adjusting shims : 1.4 to 1.6 mm

(0.10 mm and increasing by 0.10 mm).

B2CP3BQP

184

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BE4/5 GEARBOX

SYNERGIE

Engine : RFN

Tightening torques

Ref.

Description

End guide

Clutch housing

Primary shaft nut

Number of screws

m.daN

1.2 ± 0.1

1.3 ± 0.1

7.2 ± 0.7

6.5 ± 0.7

1.5 ± 0.1

6.5 ± 0.7

2.5 ± 0.3

5 ± 0.5

1

2

3

4

5

6

3

13

1

Secondary shaft nut

Yoke holding screw

Differential gearwheel screw

Reverse gear contact

Differential housing

Breather pipe

1

2

B2CP3BSP

1

7

8

4

1

1.7 ± 0.2

1.2 ± 0.1

2.2 ± 0.2

1.2 ± 0.1

3.5 ± 0.4

9

Rear housing cover screw

Top-up plug

7

10

11

12

1

Differential housing screw

Drain plug screw

4

1

B2CP3BTD

185

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SYNERGIE

BE4/5 GEARBOX CONTROLS

Engines : RFN

(1) Gear control lever

(2) Gear engagement control cable (*)

(3) Gear selection control cable (*)

(4) Gear selection ball-joint Ø 10 mm.

(5) Gear engagement ball-joint Ø 10 mm.

(6) Flexible insulating grommet through the bulkhead

(*) = These two cables cannot be separated.

B2CP3BWD

186

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SYNERGIE

BE4/5 GEARBOX - CHECKS AND ADJUSTMENTS

Engines : RFN

Principles of adjusting the gear controls.

WARNING : Cables should be adjusted each time the gearbox,

gear controls or power unit are removed.

Principles.

WARNING : Do not use any tool to unclip the

ball-joints.

Lock the gear lever in neutral position,

using tool: 9607-T.

To unlock the ball-joint, press at the centre «a»,

then pull the ball-joint upwards.

Place the gearbox in neutral.

Note : Changing an individual ball-joint is

Couple the cables on the lever.

possible as long as the locking key is removed.

Fit the ball-joints on the gearbox lever.

Lock the cable lengths with the ball-joint locking keys.

Unclip at «b», using two small screwdrivers.

B2CP3BXC B2CP3BYC

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SYNERGIE

BE4/5 GEARBOX - CHECKS AND ADJUSTMENTS

Engines : RFN

Adjusting the gear controls.

TOOL

[1] Tool for positioning the gear lever

: 9607-T.

CHECKS

- Remove the tool [1].

ADJUSTMENTS

WARNING : Cables should be adjusted each

time the gearbox, gear controls or power unit

are removed.

- Check that all the gears engage without

«tightness ».

- Check that the gear lever moves identically

forwards and backwards and to right and left. If

it does not, repeat the adjustment.

- Refit the trim under the gear lever.

- Refit the air filter assembly.

Inside the vehicle

- Remove the trim under the gear lever.

- Lock the gear lever in neutral position,using tool [1].

Under the bonnet

- Remove the air filter assembly.

- Unlock the ball-joint keys at «a».

- Place the gear selection and control levers

neutral.

- Lock the cable lengths with the ball-joint locking

keys.

B2CP3C6C

B2CP3C0C

188

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ME/5 GEARBOX

XM

Engines : RGX - P8C

Filler screw

Drain screw

B2CP34KP

B2CP20KC B2CP20LC

189

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ME/5 GEARBOX CONTROLS

XM

Engines : RGX - P8C

(1)

(2)

Z

3 ± 2 mm

(3)

X

Y

8.5 mm

B2CP351D

190

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XANTIA - XM - SYNERGIE

ML/5 GEARBOX

Engines : XFZ - RHZ -

Tightening torque : m.daN.

- Gearbox casing/clutch bell housing fixing

- Speedometer cable housing/engine fixing

- Clutch bell housing/engine fixing :

• Screws H10 x 150 L 75

1.8

1.5

6

• Screws M12 x 175 L 70

8.5

Drain screw

Filler screw

B2CP34LC

191

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ML/5 GEARBOX CONTROLS

XANTIA - XM - SYNERGIE

Engines : XFZ - RHZ

B2CP0350P

192

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ML/5 GEARBOX CONTROLS

XANTIA - SYNERGIE

Engines : XFZ - RHZ

B2CP16FP

193

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XM

MG/5 GEARBOX

Engine : THY

Drain screw

Filler screw

B2CP34MD

B2CP34NC

194

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MG/5 GEARBOX CONTROLS

XM

Engines : THY

B2CP16GP

195

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CLUTCH-GEARBOX-DRIVESHAFTS -> Gearboxes (BE3/5, BE4/5, ME/5, ML/5, MG/5) for Your Citroen Xantia 4 Door Second Generation (1993-2002)

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