Get IN AN EMERGENCY -> Wheel replacement Guide for Fiat Doblo Van 2000-2009

Do not lubricate the bolt

threads before fitting

them back: they could

To change a wheel proceed as

follows:

2) Turn the engine off and pull up the

handbrake.

3 Engage first or reverse gear.

1) Stop the vehicle in a position that

is not dangerous for oncoming traffic

where you can change the wheel safe-

ly. The ground should be flat and ad-

equately firm.

come loose.

Fasten the wheel cap correctly

to prevent the wheel from com-

ing free in motion.

Never tamper with the inflation

valve.

Never place tools between the

rim and tyre.

Check the tyre and spare wheel

pressure regularly. The tyre in-

flation pressure is shown in sec-

tion “Technical specifications”.

4) Either move the left-hand front

seat back forwards (Fiat Doblò Car-

go versions) lifting lever A-fig. 2 and

take the tool bag shown in fig. 3 or lift

the rear seat (for Fiat Doblò Passen-

ger Transport versions) with lever B-

fig. 4 and take the bag shown in fig.

5. Take the bag to the wheel to be re-

placed.

5) Take the wheel removal wrench.

CHANGING A WHEEL

Please note:

– The jack weighs 1.85 kg

– The jack requires no adjustments

– The jack cannot be repaired. If it

breaks it must be replaced with a new

jack

– No tool with the exception of the

handle can be fitted on the jack.

A

fig. 2

fig. 3

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122

6) Loosen the bolt fastening the

spare wheel with the wrench A-fig. 6.

10) Operate the handle A-fig. 7 to

partially open the jack. Position the

jack under the vehicle at the reference

points A-fig. 8 near the wheel to be

replaced.

12) Alert other passengers that the

vehicle is about to be raised; all per-

sons should be kept away from the ve-

hicle until it has been lowered.

IMPORTANT To reach the bolt,

lift the flap on the panel.

7) Release the wheel from the safe-

ty wire and remove the wheel.

11) Insert the handle and open the

jack so that groove A-fig. 9 on the

jack fits into the lower ribbing B on

the sidemember.

8) If the vehicle is fitted with alloy

rims, shake the vehicle to facilitate re-

moving the rim from the wheel hub.

9) Loosen the bolts on the wheel to

be replaced with the tool provided.

fig. 5

fig. 7

A

fig. 4

fig. 6

fig. 8

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123

13) Operate the jack and lift the ve-

hicle until the wheel to be changed is

several centimetres off the ground.

When turning the jack handle make

sure that it can be used easily and take

care not to scrape your hand against

the ground. The moving parts of the

jack (screw and joints) may also cause

injury if touched. Clean off any grease.

14) Remove the four wheel bolts are

remove the wheel.

15) Ensure that the housings for the

wheel bolts on the spare wheel are

clean and free from dirt which could

cause the wheel bolts to come loose.

17) Where relevant, take small

wheel cup and fasten the four fasten-

ing screws.

18) Turn the jack handle to lower

the vehicle and remove the jack.

19) Fasten bolts completely, work-

ing in a criss-cross fashion as shown in

fig. 11.

20) To versions with large wheel

cup, make symbol “ fig. 12 coincide

with the inflation valve. Fasten the four

bolts are shown in 19).

When you have finished

1) Arrange the wheel you have re-

placed in the specific housing under the

floor bed and secure the safety wire A-

fig. 14a into clip B.

2) Hook the top of support bracket

C-fig. 15 to the anchoring ring D and

tighten the support locking bolt fig. 6.

3

1

16) Fit the spare wheel making the

holes A-fig. 10 coincide with the re-

spective centring pins B.

2

4

fig. 11

B

A

B

fig. 9

fig. 10

fig. 12

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124

In certain Passengers Transport ver-

sions instead of the traditional spare

wheel, a space-saver spare wheel is

provided. For anchoring to support

proceed as follows:

– If the space-saver spare wheel is

used, the spacer pad cannot be refit-

ted on the outer side of the standard

wheel rim but it shall be stowed tem-

porarily in the luggage compartment.

– When fitting the space-saver spare

wheel back onto container, fit the

spacer tab on the outer side of the

rim, then position the space-saver

spare wheel with the outer side of the

rim fig. 14b facing upwards

– hook the lower side of the support

bracket C-fig. 16 to the anchoring

spring D and tighten the support bolt

fig. 6.

3) Put the jack and tools back in the

tool bag.

4) Rearrange the tool bag behind the

left-hand side seat (Fiat Dobló Cargo

versions) or under the rear seat (Fiat

Doblò Passengers Transport ver-

sions).

5) Fasten the bag with the elastic

band.

IMPORTANT Do not use inner

tubes with tubeless tyres.

Check the inflation pressure of the

tyres and the spare wheel regularly.

Use the extension shown in fig. 13

to fasten or loosen the inflation valve

cap.

fig. 13

fig. 14b

fig. 14a

fig. 15

fig. 16

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125

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