Roadside Emergencies -> CHANGING THE TIRES for Your Ford Explorer SUV Third Generation (2002-2005)

Roadside Emergencies  
Auxiliary relay box (Canadian vehicles equipped with  
AdvanceTracி)  
The relay box is located on the front  
right fender well underneath the  
speed control module.  
The relays are coded as follows:  
Fuse/Relay Location  
Relay 64  
Description  
AdvanceTracrelay  
Relay 65  
Relay 66  
Open  
Open  
CHANGING THE TIRES  
If you get a flat tire while driving:  
do not brake heavily.  
gradually decrease the vehicle’s speed.  
hold the steering wheel firmly.  
slowly move to a safe place on the side of the road.  
The use of tire sealants is not recommended and may  
compromise the integrity of your tires. The use of tire sealants  
may also affect your tire pressure monitoring system (if equipped).  
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Roadside Emergencies  
If your vehicle is equipped with a tire pressure monitoring  
system, refer to Tire Pressure Monitoring System (if  
equipped) in the Maintenance and specifications section for  
important information. If the tire pressure monitor sensor becomes  
damaged, it will no longer function.  
Spare tire information  
The spare tire can be used as a spare or a regular tire although the spare  
wheel may not match the regular wheels.  
If your vehicle is equipped with AWD, a spare tire of a different  
size than the road tires should not be used. Such a tire could  
make the vehicle difficult to control as well as result in damage to  
driveline components.  
Stopping and securing the vehicle  
1. If you get a flat tire while driving,  
do not apply the brake heavily;  
instead, gradually decrease your  
speed. Hold the steering wheel  
firmly and slowly move to a safe  
place on the side of the road.  
2. Park on a level surface, activate  
the hazard flashers and set the  
parking brake.  
3. Place gearshift lever in P (Park)  
and turn engine OFF.  
When one of the rear wheels is off the ground, the transmission  
alone will not prevent the vehicle from moving or slipping off the  
jack, even if the transmission is in P (Park).  
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Roadside Emergencies  
Note: Passengers should not remain  
in the vehicle when the vehicle is  
being jacked.  
4. Block the wheel that is diagonally  
opposite of the flat tire using the  
wheel chock provided with your  
vehicle.  
Location of the spare tire and tools  
The spare tire and tools for your vehicle are stowed in the following  
locations:  
Tool  
Location  
Spare tire  
Under the vehicle, just in front of  
the rear bumper. The spare tire  
winch drive nut is located at the  
rear center of the cargo area  
under a lid.  
Jack, lug nut wrench, jack handle, Behind the rear seat under the  
wheel chock  
carpeted floor lid in the cargo  
floor. The tools are located in a  
bag attached to the jack.  
Removing the jack and tools  
1. Open liftgate and remove the  
carpeted floor lid and jack cover.  
2. Turn jack screw eyelet  
counterclockwise and remove the  
jack from the bracket.  
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Roadside Emergencies  
3. Remove the tools from the  
provided bag.  
Rotate the wrench socket out from  
the handle.  
Removing the spare tire  
Do not use an impact wrench on the winch drive nut. This will  
damage the spare tire winch.  
1. Open the cover from the carpeting on cargo floor to expose the winch  
drive nut.  
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Roadside Emergencies  
2. Insert the lug wrench on the  
winch drive nut.  
The wrench will stop moving and  
forward resistance to turning will be  
felt when properly engaged.  
3. Turn the wrench  
counterclockwise until the tire is  
lowered to the ground and the cable  
has slack. When turning the wrench,  
make sure that it does not scuff the  
kick plate.  
4. Slide the tire rearward, lift one  
side and remove the retainer from  
the spare tire.  
Changing the spare tire  
To prevent the vehicle from moving when you change a tire, be  
sure the parking brake is set, then block the wheel that is  
diagonally opposite (other end of the vehicle) to the tire being  
changed.  
If the vehicle slips off the jack, you or someone else could be  
seriously injured.  
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USA English (fus)  
Roadside Emergencies  
Do not attempt to change a tire on the side of the vehicle close  
to moving traffic. Pull far enough off the road to avoid the  
danger of being hit when operating the jack or changing the wheel.  
1. Use the tip of the lug wrench to  
remove the beauty cap by twisting  
the tip under the cap. The carpeted  
floor lid can be used as a kneeling  
pad.  
2. Loosen each wheel lug nut by half  
a turn, but do not remove them  
until the wheel is raised off the  
ground.  
3. Assemble the jack handle  
extension on the lug nut wrench by  
sliding the square end of the jack  
handle through the plastic grommet  
on the lug nut wrench and into the  
square hole on the other side.  
If equipped with a two-piece  
extension, assemble the two-piece  
extension by sliding the two halves  
together.  
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Roadside Emergencies  
4. Position the jack according to the  
illustrated guides and turn the jack  
handle clockwise until the tire is a  
maximum of 25 mm (1 inch) off the  
ground.  
To lessen the risk of  
personal injury, do not put  
any part of your body under the  
vehicle while changing a tire. Do  
not start the engine when your  
vehicle is on the jack. The jack is  
only meant for changing the tire.  
Never use the front or rear  
differential as a jacking point.  
5. Remove the lug nuts with the lug wrench.  
6. Replace the flat tire with the spare tire, making sure the valve stem is  
facing outward. Reinstall the lug nuts, cone side in, until the wheel is  
snug against the hub. Do not fully tighten the lug nuts until the wheel  
has been lowered.  
7. Lower the wheel by turning the jack handle counterclockwise.  
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8. Remove the jack and fully tighten  
the lug nuts in the order shown.  
1
3
4
5
2
Stowing the flat/spare tire  
Note: Failure to follow spare tire stowage instructions may result in  
failure of cable or loss of spare tire.  
1. Lay the tire on the ground with the valve stem facing up, toward the  
vehicle.  
2. Slide the wheel partially under the vehicle and install the retainer  
through the wheel center. Pull on the cable to align the components at  
the end of the cable.  
3. Turn the lug wrench clockwise until the tire is raised to its stowed  
position underneath the vehicle. The effort to turn the jack handle  
increases significantly and the spare tire carrier ratchets or slips when  
the tire is raised to the maximum tightness. Tighten to the best of your  
ability, to the point where the ratchet/slip occurs, if possible. The spare  
tire carrier will not allow you to overtighten. If the spare tire carrier  
ratchets or slips with little effort, take the vehicle to your dealer for  
assistance at your earliest convenience.  
4. Check that the tire lies flat against the frame and is properly  
tightened. Try to push or pull, then turn the tire to be sure it will not  
move. Loosen and retighten, if necessary. Failure to properly stow the  
spare tire may result in failure of the winch cable and loss of the tire.  
5. If your vehicle is equipped with a spare tire lock and key, be sure to  
install the spare tire lock into the bumper drive tube with the spare tire  
lock key and jack handle.  
6. Repeat this tightness check procedure when servicing the spare tire  
pressure (every six months, per scheduled maintenance guide), or at any  
time that the spare tire is disturbed through service of other  
components.  
Re-stowing the jack and tools  
1. Unblock the wheels.  
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Roadside Emergencies  
2. Replace beauty cap, stow the jack and tools in their respective  
locations, making sure they are fully secured so they do not rattle when  
you drive.  
JUMP STARTING YOUR VEHICLE  
The gases around the battery can explode if exposed to flames,  
sparks, or lit cigarettes. An explosion could result in injury or  
vehicle damage.  
Batteries contain sulfuric acid which can burn skin, eyes and  
clothing, if contacted.  
Do not attempt to push-start your vehicle. Automatic  
transmissions do not have push-start capability; doing so may  
damage the catalytic converter.  
Preparing your vehicle  
When the battery is disconnected or a new battery is installed, the  
transmission must relearn its shift strategy. As a result, the transmission  
may have firm and/or soft shifts. This operation is considered normal and  
will not affect function or durability of the transmission. Over time, the  
adaptive learning process will fully update transmission operation.  
1. Use only a 12–volt supply to start your vehicle.  
2. Do not disconnect the battery of the disabled vehicle as this could  
damage the vehicle’s electrical system.  
3. Park the booster vehicle close to the hood of the disabled vehicle  
making sure the two vehicles do not touch. Set the parking brake on  
both vehicles and stay clear of the engine cooling fan and other moving  
parts.  
4. Check all battery terminals and remove any excessive corrosion before  
you attach the battery cables. Ensure that vent caps are tight and level.  
5. Turn the heater fan on in both vehicles to protect any electrical  
surges. Turn all other accessories off.  
Connecting the jumper cables  
1. Connect the positive (+) jumper cable to the positive (+) terminal of  
the discharged battery.  
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2003 Explorer (exp)  
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USA English (fus)