2009-2016 Ford Ka 2 Door IN AN EMERGENCY -> TYRE REPAIR KIT User Manual
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IN AN EMERGENCY -> TYRE REPAIR KIT for Your Ford Ka 2 Door Second Generation (2009-2016)

105-132 Ford KA EN 14-10-2010 11:37 Pagina 114  
Keep the kit out of the reach  
of children.  
TYRE REPAIR KIT  
WARNING  
Do not try and repair  
damage other than the one  
The vehicle may not have a spare wheel.  
In this case, to repair a punctured tyre  
use the emergency tyre repair kit. The  
repair kit is in the spare wheel housing.  
Use the kit only at an ambient  
temperature between −30°C (22°F)  
and +70°C (+158°F).  
on the visible section of the tread.  
WARNING  
Do not try to repair damage  
on the tyre shoulder.  
HOW TO USE THE TYRE  
REPAIR KIT  
GENERAL INFORMATION  
WARNING  
Depending on the type and  
WARNING  
The compressed air bottle  
may behave like an  
The repair kit seals most punctures  
(with a max.. diameter of 6 mm – 1/4")  
to temporarily enable mobility.  
size of the puncture,  
sometimes tyres cannot be repaired  
or can only be partially repaired.  
A pressure loss in the tyre may  
influence the vehicle movements  
and make you lose control of  
the vehicle.  
explosive or a propellent.  
Follow the instructions below while  
using the kit:  
Drive carefully and avoid sudden  
steering or maneuvers, above all  
if the vehicle is heavily loaded or is  
towing a trailer.  
WARNING  
While using the kit, never  
leave the repair kit  
unattended.  
WARNING  
Do not use the quick tyre  
repair kit if damaging is  
The kit ensures a temporary  
emergency repair and the possibility  
of continuing the trip till the nearest  
vehicle or tyre dealer, or to drive for  
max. 200 km (125 mi).  
due to running with flat tyre.  
WARNING  
Do not keep the compressor  
operating for longer than  
10 minutes.  
Do not exceed the max. speed of  
80 km/h (50 mi/h).  
Note Use the repair kit only for the  
vehicle it has been supplied with.  
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Park the vehicle at the side of the  
road without hindering the traffic  
flow, to use the kit without any  
hazard.  
HOW TO INFLATE THE TYRE  
WARNING  
The sealant contains  
natural rubber latex.  
WARNING  
Check the tyre shoulder  
before inflating it. Do not  
Avoid contact with skin and  
clothes. In case of contact rinse  
immediately with plenty of water  
and call a doctor.  
In order to ensure stability to the  
vehicle, engage the parking brake,  
even if the vehicle is not on roads  
with a gradient.  
try and inflate the tyre if it is  
cracked, bulged or damaged.  
Do not try and remove foreign  
bodies puncturing the tyre, such  
as nails or screws.  
WARNING  
Should the tyre pressure  
not reach 1.8 bar (26 psi)  
WARNING  
Leave the engine running while using  
the kit only if the vehicle is outdoors  
and not in a poorly ventilated place  
(for example, within a building).  
In this case, instead, start the  
While the compressor  
is operating, do not stand  
in front of the tyre.  
in 10 minutes, the tyre may be  
damaged in such a way that no  
temporary repair is possible. In this  
case, stop driving with this tyre.  
compressor with the engine off.  
Replace the sealant bottle with  
a new one before the expiry date  
(see bottle cap).  
WARNING  
Check the tyre shoulder.  
Should cracking, bulging  
Inform all vehicle users that the tyre  
has been temporarily repaired with  
the suitable kit and that special  
driving caution must be used.  
or damage appear, switch  
the compressor off and let  
the air bleed through the safety  
valve. Stop driving with this tyre.  
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105-132 Ford KA EN 14-10-2010 11:37 Pagina 116  
5. Fasten the sealant bottle B on  
its support D.  
A
6. Remove the cap of the valve from  
the damaged tyre.  
C
B
I
7. Tightly screw the hose of the sealant  
bottle C on the valve of the damaged  
tyre.  
H
D
8. Make sure the switch of the  
compressor G is in position 0.  
G
E
9. Insert the power plug F in the socket  
of the cigar lighter or in an auxiliary  
supply socket.  
10. Start the engine.  
11. Set the switch of compressor G  
in position I.  
F
12. Inflate the tyre for max. 10 minutes  
at a pressure between min. 1.8 bar  
(26 psi) and max. 3.5 bar (51 psi).  
Move the switch of compressor  
G in the position 0 and check  
the current pressure of the tyre  
with the pressure gauge E.  
KA00128m  
fig. 9  
The kit in fig. 9 includes:  
A Label  
1. Remove the tyre repair kit from  
the package.  
2. Remove the label A indicating  
the max. allowed speed of 80 km/h  
(50 mi/h) from the sealant bottle  
and place it on the dashboard in  
the driver’s field of vision. Make sure  
the label does not cover anything  
important.  
3. Remove the hose H with the safety  
valve I and the power plug with cable  
F from the kit.  
B Sealant bottle  
Note If a pressure of 1.8 bar (26 psi)  
cannot be reached, do not continue  
inflating the tyre.  
C Hose of the sealant bottle  
D Bottle support  
E Pressure gauge  
Note If the sealant is pumped through  
the valve of the tyre, the pressure can  
increase up to 6 bar (87 psi), but will  
decrease again after about 30 seconds.  
F Power plug with cable  
G Compressor switch  
H Repair kit hose  
4. Connect the hose H with the safety  
valve I to the sealant bottle B.  
I
Safety valve  
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105-132 Ford KA EN 14-10-2010 11:37 Pagina 117  
13. Remove the power plug F from  
the socket of the cigar lighter or  
from the auxiliary supply socket.  
18. Stop the vehicle after having driven  
Note Please note that emergency  
repair kits offer a temporary mobility  
only. Norms ruling tyre repair with  
a repair kit may vary depending on the  
country. It is recommended to refer  
to a specialised tyre dealer to get such  
information.  
approximately for three kilometres  
(two miles). Check and adjust the  
damaged tyre inflation pressure,  
if necessary.  
14. Quickly loosen the hose C from the  
tyre valve. Close the valve cap again.  
19. Connect the kit and read the tyre  
15. Leave the sealant bottle B on  
its support D.  
pressure on the pressure gauge E.  
20. Take the pressure to the indicated  
value (see paragraph “Inflation  
pressure” in section “Technical  
Specifications”).  
21. After having inflated the tyre at  
the right pressure set the switch  
of the compressor G to position 0,  
remove the power plug F from  
the socket, loosen the hose C  
and tighten the valve cap.  
16. Make sure the kit is kept in a safe  
and easy to reach place. You will  
need the kit again when the tyre  
pressure is checked.  
17. Drive immediately for about three  
kilometres (two miles) so that the  
sealant can close the damaged spot.  
WARNING  
Before driving, make sure  
that the tyre has been  
inflated at the recommended  
pressure. See Technical Specifications.  
Check the tyre pressure until  
the repaired tyre is replaced.  
22. Leave the hoses C and H connected  
with the sealant bottle B and put  
the kit in a safe place.  
23. Go to the nearest tyre dealer  
to have the damaged tyre replaced.  
Inform the tyre dealer that the tyre  
contains sealant before he removes  
it from the rim. Replace the sealant  
bottle B and the hose C after the  
use and as soon as possible.  
WARNING  
If you feel strong vibrations,  
an irregular steering wheel  
Empty sealant bottles may be disposed  
of among general domestic waste.  
behaviour or hear noise while  
driving, reduce speed and drive  
carefully till a place where the  
vehicle can be safely stopped.  
Check again tyre and pressure.  
If the tyre pressure is lower than  
1 bar (14.7 psi) or if there  
are cracking, bulging or visible  
damaging, do not continue  
driving with the same tyre.  
Give your tyre dealer the sealant  
residues or dispose of them according  
to the local disposal regulations.  
117  

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