Get QUICK HELP Guide for Peugeot Boxer Van 2003-2013

Battery

The charging operation must be carried

out in a ventilated area away from naked

flames or any possible sources of sparks to

eliminate the risk of explosion and fire.

Do not attempt to charge a frozen battery: it

must first be thawed to eliminate the risks of

explosion. If the battery has frozen, before

charging it have it checked by a specialist

who will check that the internal components

have not been damaged and that the

container is not cracked, which could mean

that there is a risk of a leak of toxic and

corrosive acid.

Starting from another battery

-

connect the red cable to the metal

point A then to the positive (+) terminal

of the slave battery B,

connect one end of the green or black

cable to the negative (-) terminal of the

slave battery B,

BATTERY

Charging the battery using

a charger

A. Positive metal point on your vehicle

B. Slave battery

-

disconnect the battery located in the

front left floor,

connect the other end of the green or

black cable to the earth point C on your

vehicle,

C. Earth on your vehicle

follow the instructions for use given by

the battery charger manufacturer,

-

operate the starter, let the engine run,

reconnect starting with the negative (-)

terminal,

wait for the engine to return to idle, then

disconnect the cables.

check that the terminals and connectors

are clean. If they are covered with

sulphate (white or greenish deposit),

disconnect them and clean them.

8

Battery

The batteries contain harmful

substances such as sulphuric acid and

lead. They must be discarded in accordance

with the provisions of the law and must not,

in any circumstances, be discarded with

household waste.

It is advisable to disconnect the

negative (-) terminal of the battery if the

vehicle is not to be used for a period of

more than one month.

If the battery has been disconnected

for some time, it may be necessary to

reinitialise the following functions:

Take used batteries to a special collection

point.

-

the display parameters (date, time,

language, distance unit and

temperature unit),

Before disconnecting the battery, you must

wait for 2 minutes after switching off the

ignition.

-

the radio stations,

the central locking.

Some settings are cleared and must be

reprogrammed, consult a PEUGEOT.

Never disconnect a terminal when the

engine is running.

If your vehicle is fitted with a tachograph or

an alarm, disconnection of the negative (-)

terminal of the battery (located under the

floor on the left-hand side, in the cab) is

recommended if the vehicle is not to be used

for a period of more than 5 days.

Never charge a battery without first

disconnecting the terminals.

Close the windows and doors before

disconnecting the battery.

After every reconnection of the battery,

switch on the ignition and wait 1 minute

before starting to allow the electronic

systems to be initialised. If slight difficulties

are experienced after this, please contact a

PEUGEOT dealer.

Changing a wheel

You must ensure that the occupants get out

of the vehicle and wait in a safe location.

A. Extended socket.

B. Ratchet wrench.

C. Jack.

CHANGING A WHEEL

1. PARKING THE VEHICLE

D. Towing hook.

E. Wheelbrace.

F. Screwdriver.

As far as possible, park the vehicle on level,

stable and non-slippery ground.

2. TOOLS

These are located under the front passenger

seat cushion.

Apply the parking brake, switch off the

ignition and engage first gear.

-

Turn the button a quarter of a turn then

pull the box.

Put on a high visibility jacket and position

the warning triangle.

-

After use, press the button then turn it a

quarter of a turn to secure the box.

If possible, place a chock under the

wheel diagonally opposite the wheel to be

changed.

8

Changing a wheel

-

Take out the spare wheel using the

wrench.

-

Position the jack C at one of the four

locations provided on the underbody

near the wheels.

3. SPARE WHEEL

The spare wheel retaining bolt is located on

the rear right side.

Unscrew the handle G and remove the

support H.

-

Turn the bolt using the socket A and the

ratchet wrench B to release the wheel.

If you have a retractable foor board, the jack

must be positioned at 45°.

Release the spare wheel and place it

near the wheel to be changed.

-

Turn to the locking point, indicated by

an increase in the force required for the

manoeuvre.

-

Extend the jack using the ratchet

wrench B until the wheel is a few

centimetres off the ground.

4. OPERATING PROCEDURE

-

Unscrew the bolts fully and change the

wheel.

-

Remove the trim using the screwdriver F

as a lever.

-

Release the bolts using the wheelbrace E.

Changing a wheel

-

Hook the support H and screw in the

handle G.

6. REFITTING THE REPAIRED

WHEEL

Insert the socket A in the hole then

screw in the bolt, using the ratchet

wrench B, to raise the wheel.

Refitting of the wheel is identical to step 5,

do not forget to refit the wheel trim.

-

Stow the tools and the trim.

Never go underneath a vehicle

supported only by a jack (use an axle

stand).

Refer to the "Identification markings"

section of chapter 9 to locate the tyre

label.

The jack and the tool kit are specific to

your vehicle. Do not use them for other

purposes.

The spare wheel is not designed to be used

over long distances. Have the tightening of

the bolts and pressure of the spare wheel

checked by a PEUGEOT dealer without

delay.

Also, have the original wheel repaired and

refitted by a PEUGEOT dealer as soon as

possible.

5. FITTING THE SPARE WHEEL

-

Put the wheel in place on the hub and

start screwing in the bolts by hand.

Carry out an initial tightening of the bolts

using the wheelbrace E.

Lower the vehicle completely by folding

the jack, then remove the jack.

Tighten the bolts again using the

wheelbrace E, tighten them fully without

forcing them.

-

Stow the wheel to be repaired at the

rear of the vehicle.

8

Changing a wheel

-

start the engine,

PUNCTURE REPAIR KIT

This temporary puncture repair kit is located

at the front of the passenger compartment.

Procedure

insert the connector G into the nearest

power socket on the vehicle,

-

Apply the parking brake. Unscrew the

tyre valve cap, remove the filling hose B

and screw the ring E onto the tyre valve,

It consists of:

-

switch on the compressor by placing the

switch F in position I (on),

-

a cartridge A, containing the sealant

fluid, equipped with:

-

inflate the tyre to a pressure of 4 bars.

ꢀ a filling hose B,

To obtain a more accurate reading, you are

advised to check the pressure value on the

pressure gauge H, with the compressor off.

ꢀ a sticker C indicating "max. 80 km/h",

which the driver must affix in full view

(on the dashboard) after repairing the

tyre,

-

a quick guide to use of the repair kit,

a compressor D equipped with a

pressure gauge and unions,

-

adaptors, for the inflation of various

items.

-

check that the switch F on the

compressor is in position 0 (off),

Changing a wheel

-

If a pressure of at least 3 bars is not

reached within 5 minutes, disconnect

the compressor from the valve and the

power socket, then move the vehicle

forward by approximately 10 metres to

distribute the sealant fluid inside the

tyre.

Then repeat the inflating operation:

ꢀ if a pressure of at least 3 bars is not

reached within 10 minutes, switch off

your vehicle: the tyre has suffered

too much damage and repair has not

been possible. Consult a PEUGEOT

dealer.

Checking and adjusting the

pressure

Replacing the sealant fluid

cartridge

To replace the cartridge, carry out the

following operations:

ꢀ if the tyre has been inflated to a

pressure of 4 bars, set off again

immediately.

The compressor can only be used to check

and adjust the pressure.

-

disconnect the hose I,

-

Disconnect the hose I and connect it to

the tyre valve directly; the cartridge will

then be connected to the compressor

and the filling fluid will not be injected.

turn the cartridge to be replaced

anticlockwise and lift it,

After driving for approximately 10 minutes,

stop and check the pressure of the tyre

again.

-

insert the new cartridge and turn it

clockwise,

Adjust the pressure if necessary and contact

a PEUGEOT dealer as soon as possible.

If it is necessary to deflate the tyre, connect

the hose I to the tyre valve and press the

yellow button, placed in the centre of the

switch on the compressor.

reconnect the hose I and connect the

hose B in its location.

The cartridge contains ethylene-glycol,

a product which is harmful if swallowed

and which causes irritation to the eyes.

Keep out of reach of children.

After use, do not discard the cartridge in the

environment, take it to a PEUGEOT dealer

or to an organisation responsible for its

collection.

This replacement kit is available from

PEUGEOT dealers.

8

Changing a bulb

CHANGING A BULB

TYPES OF BULB

Various types of bulb are installed on your

vehicle. To remove them:

Type A Entirely glass bulb: pull gently

as it is fitted by pressure.

Type B Bayonet bulb: press on the bulb

then turn it anticlockwise.

FRONT LAMPS

Type C Cylindrical bulb: move aside the

contacts.

Open the bonnet. To access the bulbs, reach

behind the headlamp unit.

Carry out the operations in reverse order to

refit each bulb.

Type D - E Halogen bulb: release the

retaining spring from its

housing.

Changing a bulb

-

Remove the bulb by pressing it lightly

while turning it anticlockwise.

Change the bulb.

5 - Foglamps

Type D, H1 - 55 W

-

Turn the steering fully to the left.

Unscrew the screw located in the wheel

arch then open the flap.

-

Remove the cover.

Disconnect the electrical connector.

Release the retaining spring by pressing

on the two clips.

1 - Dipped beam headlamp

3 - Main beam headlamp

-

Change the bulb taking care to align the

metal part with the grooves on the lamp.

Type D, H7 - 55 W

Type E, H1 - 55 W

-

Remove the cover by turning it

anticlockwise.

-

Remove the cover by turning it

anticlockwise.

-

Disconnect the electrical connector.

-

Disconnect the electrical connector.

Halogen bulbs must be changed after

the headlamp has been off for several

Release the retaining spring by pressing

on the two clips.

Release the retaining spring by pressing

on the two clips.

minutes (risk of serious burns). Do not

touch the bulb directly with your fingers,

use lint-free cloths.

-

Change the bulb taking care to align the

metal part with the grooves on the lamp.

-

Change the bulb taking care to align the

metal part with the groove on the lamp.

When each operation has been completed,

check the operation of the lamps.

2 - Sidelamp

4 - Direction indicators

Type A, W 5 W - 5 W

Type B, PY 21 W - 21 W

When using a high pressure washer

on stubborn dirt, do not persist on the

headlamps, the lamps and their edges to

avoid damaging their lacquer finish and

seals.

-

Remove the cover by turning it

anticlockwise.

-

Turn the bulb holder a quarter turn

anticlockwise.

Remove the bulb holder fitted by

pressure.

Change the bulb.

8

Changing a bulb

Front/Rear

DIRECTION INDICATOR SIDE

REPEATER

SIDE MARKER LAMPS

COURTESY LAMPS

Type A, W 5 W - 5 W

Type A, W 16 W F - 16 W

-

If your vehicle is fitted with these lamps

(van type L4), unscrew the two screws

using the screwdriver supplied.

Type C, 12 V 10 W - 10 W

-

Move the mirror glass to access the

screws.

-

Press the points, indicated by the

arrows, then remove the courtesy lamp.

Unscrew the two screws using the

screwdriver supplied.

-

Pull the bulb holder to release it from the

lugs.

-

Open the protective flap.

Change the bulb moving aside the

two contacts.

Pull the bulb holder to release it from the

dog points.

Pull the bulb then change it.

-

Ensure that the new bulbs are secured

correctly between the two contacts.

Pull the bulb then change it.

-

Close the protective flap.

Fix the courtesy lamp in its housing and

ensure that it is secured correctly.

Changing a bulb

-

Remove the two fixing nuts.

-

Ensure that the new bulbs are secured

correctly between the two contacts.

REAR LAMPS

For more information on the bulbs, refer to

the table "Types of bulb".

Pull the lens block from the outside.

Replace the plastic lens and press on it.

Unscrew the three screws using the

screwdriver supplied (under the front

passenger seat) and extract the bulb

holder.

1. Brake/sidelamps

Type B, P 21/5 W - 5 W

-

Remove the faulty bulb by pressing it

lightly while turning it anticlockwise.

THIRD BRAKE LAMP

Type B, P21 W - 21 W

2. Direction indicators

Change the bulb.

Type B, PY 21 W - 21 W

-

Unscrew the two screws.

Remove the lamp.

3. Reversing lamps

Remove the bulb holder moving aside

the two tabs.

Type B, P 21 W - 21 W

Type A, C 5 W - 5 W

4. Foglamps

-

Press the point, indicated by the arrow,

then remove the plastic lens.

-

Remove the faulty bulb by pressing it

lightly while turning it anticlockwise.

Type B, P 21 W - 21 W

-

Identify the faulty bulb then open the

rear doors.

-

Change the bulb by moving aside the

two contacts.

Change the bulb.

-

Disconnect the electrical connector.

8

Changing a fuse

Correct

Incorrect

Always replace a faulty fuse with a fuse

of the same rating.

Removing and fitting a fuse

Before changing a fuse, the cause of the

fault must be found and rectified. The fuse

numbers are indicated on the fuse box.

The three fuseboxes are placed in the dashbard

on the passenger’s side, in the driver’s door pillar

and in the engine compartment.

No responsibility can be accepted for

expenses incurred by repairs to your vehicle

or for any malfunctions resulting from the

installation of additional accessories which

are not supplied or recommended by the

manufacturer and which are not installed in

accordance with its instructions, in particular

when the combined consumption of all of

the additional equipment connected exceeds

10 milliamperes.

-

Use the pliers.

The pliers are secured to the fusebox on the

driver’s side.

Changing a fuse

PASSENGER’S SIDE DASHBOARD FUSES

-

Remove the bolts and tilt the box to access the fuses.

Fuses

A (amps)

Allocation

12

13

31

32

33

34

35

36

37

38

39

7.5

10

15

-

Right-hand dipped beam headlamp

Left-hand dipped beam headlamp - Headlamp height adjuster

Relay supply

Minibus interior lighting - Hazard warning lamps

Rear 12 V socket

Not used

7.5

15

7.5

10

Reversing lamps - Water in Diesel sensor

Door locking/unlocking unit

Brake lamps switch - Third brake lamp - Instrument panel

Interior relays

Audio equipment - Diagnostic socket - Alarm siren - Programmable additional heating controls

40

41

42

43

44

45

46

47

48

49

50

51

52

53

15

7.5

30

20

7.5

-

Defrosting: rear screen (left-hand side), mirror (passenger side)

Defrosting: rear screen (right-hand side), mirror (driver’s side)

ABS control unit and sensor - ESP sensor - Brake lamps switch

Windscreen wiper motor

Cigar lighter - Front 12 V socket

Electric window and mirror switches (driver’s side) - Passenger electric window

Not used

20

7.5

Driver’s electric window motor

Passenger electric window motor

Rain/sunshine sensor - Audio equipment - Driver’s electric window motor - Alarm - Instrument panel controls

Airbags and pre-tensioners unit

Tachograph - Cruise control - Air conditioning controls

Passenger compartment relays

Instrument panel - Rear fog amps

8

Changing a fuse

Fuses

A (amps)

Allocation

54

55

56

57

58

59

60

61

62

63

64

65

-

15

10

7.5

-

Not used

Heated seats

Rear 12 V socket - Cigar lighter

Ventilation/heating motor under the driver’s seat

Direction indicators

Pneumatic suspension

Not used

-

Not used

-

Not used

10

-

Programmable additional heating switch

Not used

30

Rear blower

DRIVER’S DOOR PILLAR

FUSES

-

Unclip the cover.

When you have finished, close the cover

carefully.

Changing a fuse

Fuses

A (amps)

Allocation

1

2

40

50

ABS/ESP pump supply

Diesel pre-heater unit

Ignition switch

3

30

4

20

Programmable additional heating burner

5

20

Programmable additional heating controls relay

Fan assembly (high speed)

Fan assembly (low speed)

Air conditioning

6

40/60

40/50

40

7

8

9

20

Windscreen wash pump

Horn

10

11

14

15

16

17

18

19

20

21

22

23

24

30

15

7.5

10

Diesel pre-heater unit and relay

Right-hand main beam headlamp

Left-hand main beam headlamp

Engine control unit

FUSES IN THE ENGINE

COMPARTMENT

-

Remove the nuts and tilt the box to

access the fuses.

Engine control unit

7.5

30

Engine control unit

Air conditioning compressor

Headlamp wash pump

Fuel pump supply

15

20

Engine control unit

30

ABS/ESP electrovalves supply

Not used

-

15

Front foglamps

8

Changing a wiper blade

CHANGING A WIPER BLADE

The steps, located in the front bumper,

enable you to access the blades and the

screenwash nozzles.

Changing a front wiper blade

Changing the rear wiper blade

Lift the wiper arm.

Lift the wiper arm, then unclip the blade and

remove it.

Unclip the blade by pressing the button and

remove it by pulling it outwards.

Fit the new blade and push back the wiper arm.

Fit the new blade and ensure that it is

secured correctly.

Check that the screenwash or headlamp

wash nozzles are not blocked.

Push back the wiper arm.

To return the windscreen wipers to their

normal position, switch on the ignition

and operate the wiper stalk.

Having your vehicle towed

BEING TOWED

Without lifting

(four wheels on the ground)

From the rear

Hook the bar onto the rigid eye located

under the bumper.

You must always use a towing bar.

From the front

With lifting

(2 wheels only on the ground)

The removable towing eye is located in the

box under the front passenger seat.

It is preferable to lift the vehicle using

professional lifting equipment.

Unclip the cover using a flat tool.

Screw the removable towing eye in fully.

Place the gear lever in neutral. Failure to

observe this special condition may result in

damage to certain braking components and

the absence of braking assistance when the

engine is re-started.

When being towed with the engine

off, there is no braking or steering

assistance.

8

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