Get AUTOMATIC TRANSAXLE (A246E) -> Automatic Transaxle Unit Guide for Toyota Avensis 4 Door First Generation (1997-2003)

AX–28

AUTOMATIC TRANSAXLE (A246E)

–

AUTOMATIC TRANSAXLE UNIT

AX02Z–04

COMPONENTS

Battery

RH Drive Shaft

Air Cleaner Assembly

87 (890, 64)

13 (130, 9)

39 (400, 29)

Torque Converter Clutch

25 (250, 18)

64 (650, 47)

52 (530, 38)

28 (290, 21)

46 (470, 34)

x 6

18 (185, 13)

Ground Cable

Hole Plug

87 (890, 64)

39 (400, 29)

z Snap Ring

23 (230, 17)

LH Drive Shaft

225(2,305, 167)

Starter

Control Cable

z Cotter Pin

Plug for

Hydraulic Test

Clip

64 (650, 47)

Lock Nut Cap

Exhaust Front Pipe

12 (120, 9)

62 (630, 46)

z

z Gasket

127(1,300, 94)

43 (440, 32)

Engine Under Cover RH

Suction Hose (RHD)

Front Center Member

z

62 (630, 46)

73 (740, 54)

Engine Under Cover LH

Grommet

x 5

72 (740, 53)

Grommet

73 (740, 54)

Front Center Member

Protector

x 5

N·m (kgf·cm, ft·lbf) : Specified torque

z Non–reusable part

39 (400, 29)

D10025

AVENSIS/CORONA SUP (RM781E)

AX–29

AUTOMATIC TRANSAXLE (A246E)

–

AUTOMATIC TRANSAXLE UNIT

AX10X–01

REMOVAL

1.

2.

3.

REMOVE BATTERY

REMOVE AIR CLEANER

REMOVE GROUND CABLE

Torque: 18 N·m (185 kgf·cm, 13 ft·lbf)

4.

REMOVE 2 UPPER SIDE TRANSAXLE MOUNTING

BOLTS FROM TRANSAXLE SIDE

Torque: 64 N·m (650 kgf·cm, 47 ft·lbf)

REMOVE UPPER SIDE STARTER MOUNTING BOLT

Torque: 39 N·m (400 kgf·cm, 29 ft·lbf)

DISCONNECT VEHICLE SPEED SENSOR CONNEC-

TOR

5.

6.

7.

REMOVE LH AND RH ENGINE UNDER COVERS

F00497

F00483

F00705

8.

9.

REMOVE DRAIN PLUG AND DRAIN ATF

Torque: 17 N·m (175 kgf·cm, 13 ft·lbf)

REMOVE LH AND RH DRIVE SHAFTS (See page

SA–3)

10. DISCONNECT SOLENOID CONNECTOR AND NEU-

TRAL START SWITCH CONNECTOR

(a) Disconnect the solenoid connector and the neutral start

switch connector.

(b) Remove the wire harness clamps.

11. REMOVE SHIFT CONTROL CABLE

(a) Remove the nut from the control shift lever.

Torque: 12 N·m (120 kgf·cm, 9 ft·lbf)

(b) Remove the clip and disconnect the control cable.

12. REMOVE FRONT CENTER MEMBER

(a) RHD:

Remove the nut and disconnect the suction hose from the

front center member.

AVENSIS/CORONA SUP (RM781E)

AX–30

AUTOMATIC TRANSAXLE (A246E)

–

AUTOMATIC TRANSAXLE UNIT

(b) Remove the 9 bolts, 3 grommets, front center member

protector and front center member.

Torque:

A

C

A: 73 N·m (740 kgf·cm, 54 ft·lbf)

B: 39 N·m (400 kgf·cm, 29 ft·lbf)

C: 72 N·m (740 kgf·cm, 53 ft·lbf)

A

B

D02064

F00482

F00496

D00655

F00493

13. REMOVE STARTER

(a) Remove the nut and cable, and disconnect the connector.

(b) Remove the bolt and the starter.

Torque: 39 N·m (400 kgf·cm, 29 ft·lbf)

14. INSTALL ENGINE SUPPORT FIXTURE

15. REMOVE UPPER SIDE ENGINE LEFT MOUNTING

BOLT

Torque: 87 N·m (890 kgf·cm, 64 ft·lbf)

16. REMOVE OIL COOLER HOSE

Loosen the 2 clips and disconnect the 2 oil cooler hoses.

17. REMOVE HEAT INSULATOR

Remove the 2 bolts and a nut.

Torque: 18 N·m (180 kgf·cm, 13 ft·lbf)

AVENSIS/CORONA SUP (RM781E)

AX–31

AUTOMATIC TRANSAXLE (A246E)

–

AUTOMATIC TRANSAXLE UNIT

18. JACK UP TRANSAXLE

F00479

F00478

F00477

19. REMOVE TRANSAXLE

(a) Remove the hole plug.

(b) Turn the crankshaft to gain access and remove the 6 bolts

holding the crankshaft pulley set bolt with a wrench.

Torque: 28 N·m (290 kgf·cm, 21 ft·lbf)

HINT:

At the time of installation, please refer to the following item.

First install green colored bolt and then 5 other bolts.

(c) Remove the 4 bolts.

Torque:

Bolt A: 46 N·m (470 kgf·cm, 34 ft·lbf)

Bolt B: 23 N·m (230 kgf·cm, 17 ft·lbf)

(d) Lower the engine to move it to the left side and remove

the transaxle from the engine.

A

B

AVENSIS/CORONA SUP (RM781E)

AX–32

AUTOMATIC TRANSAXLE (A246E)

–

AUTOMATIC TRANSAXLE UNIT

AX031–05

INSTALLATION

1.

CHECK TORQUE CONVERTER INSTALLATION

Using calipers and a straight edge, measure the distance be-

tween the installed surface and the front surface of the trans-

axle housing.

Correct distance: More than 15.5 mm (0.610 in.)

2.

TRANSAXLE INSTALLATION

Installation is in the reverse order of removal (See page

AX–29).

F00502

HINT:

S

After installation, adjust the shift control cable and neutral

start switch (See page DI–3).

S

Fill ATF and check fluid level (See page DI–3).

Perform the test drive of the vehicle (See page DI–3).

AVENSIS/CORONA SUP (RM781E)

AUTOMATIC TRANSAXLE (A246E) -> Automatic Transaxle Unit for Your Toyota Avensis 4 Door First Generation (1997-2003)

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