Get AUTOMATIC TRANSAXLE (A246E) -> Floor Shift Assembly (RHD) Guide for Toyota Avensis 4 Door First Generation (1997-2003)

AX–20

AUTOMATIC TRANSAXLE (A246E)

–

FLOOR SHIFT ASSEMBLY (RHD)

AX01B–03

COMPONENTS

12 (120, 9)

Clip

Rear Console Box

Shift Control Cable

Shift Lever

Assembly

Cap

Parking Brake Cover

N·m (kgf·cm, ft·lbf) : Specified torque

D02091

AVENSIS/CORONA SUP (RM781E)

AX–21

AUTOMATIC TRANSAXLE (A246E)

–

FLOOR SHIFT ASSEMBLY (RHD)

Shift Lever Button

Spring

Pattern Select Switch

Shift Lever Knob

Position Indicator Plate

Position Indicator

Upper Housing

L

O/D Main

Switch

Position Indicator

Slide Cover

Detent Rod

Bulb

Shift Lever Knob

Cover

Indicator Light Wire

Spring

Stopper Pin

Control Shaft

Detent Roller

Holder

Spring

Shift Lever Sub–Assembly

Shift Lock Plate

Shift Lock Control Computer

Shift Lock Release Button

Spring

Shift Lever

Plate

x4

Collar

MP grease

L Precoated part

D09907

AVENSIS/CORONA SUP (RM781E)

AX–22

AUTOMATIC TRANSAXLE (A246E)

–

FLOOR SHIFT ASSEMBLY (RHD)

AX10U–01

REMOVAL

1.

2.

REMOVE REAR CONSOLE (See page BO–8)

REMOVE FLOOR SHIFT ASSEMBLY

(a) Disconnect the connectors.

(b) Remove the clip and disconnect the shift control cable.

(c) Remove the 4 bolts and shift lever assembly.

Torque: 12 N·m (120 kgf·cm, 9 ft·lbf)

D02093

AVENSIS/CORONA SUP (RM781E)

AX–23

AUTOMATIC TRANSAXLE (A246E)

–

FLOOR SHIFT ASSEMBLY (RHD)

AX10V–01

DISASSEMBLY

1.

REMOVE O/D MAIN SWITCH TERMINAL

(a) Remove O/D main switch connector from the shift lever

plate.

3

(b) Disengage the secondary locking device.

(c) Disengage the locking lug of the terminals 2 and 4, and

pull the terminals out from the rear.

2

1

2.

REMOVE SHIFT LEVER KNOB SUB–ASSEMBLY

Secondary Locking Device

A00451

(a) Remove the 2 screws and shift lever knob sub–assembly.

NOTICE:

Pay attention not to apply unnatural load onto O/D main

switch wire harness.

(b) Remove the Shift lever knob cover.

(c) Remove the Shift lever button and spring.

(d) Remove the O/D main switch.

3.

4.

5.

REMOVE INDICATOR LIGHT WIRE

REMOVE BULB FROM INDICATOR LIGHT WIRE

REMOVE INDICATOR HOUSING SUB–ASSEMBLY

6.

DISASSEMBLE INDICATOR HOUSING SUB–AS-

SEMBLY

(a) Remove the position indicator side cover.

(b) Remove the position indicator plate.

(c) Remove the pattern select switch.

D02094

7.

REMOVE SHIFT LOCK CONTROL COMPUTER

Remove the 3 screws and shift lock control computer.

D09908

8.

REMOVE STOPPER PIN, DETENT ROD AND SPRING

AVENSIS/CORONA SUP (RM781E)

AX–24

AUTOMATIC TRANSAXLE (A246E)

–

FLOOR SHIFT ASSEMBLY (RHD)

9.

REMOVE SHIFT LEVER SUB–ASSEMBLY

(a) Using an extension bar and hammer, remove the control

shaft.

(b) Remove the shift lever sub–assembly.

D02095

D02096

D02040

10. DISASSEMBLE SHIFT LEVER SUB–ASSEMBLY

(a) Remove the Detent roller holder.

(b) Remove the Compression spring.

11. REMOVE COLLARS

Using an extension bar and hammer, remove the 4 collars.

AVENSIS/CORONA SUP (RM781E)

AX–25

AUTOMATIC TRANSAXLE (A246E)

–

FLOOR SHIFT ASSEMBLY (RHD)

AX10W–01

REASSEMBLY

1.

INSTALL COLLARS

2.

ASSEMBLE SHIFT LEVER SUB–ASSEMBLY

: Apply MP Grease

(a) Apply the MP grease to the detent roller holder, compres-

sion spring and shift lever sub–assembly.

(b) Install the compression spring to the detent roller holder.

(c) Install the detent roller holder with the compression spring

to the shift lever sub–assembly.

D02096

3.

INSTALL SHIFT LEVER SUB–ASSEMBLY

: Apply MP Grease

(a) Apply the MP grease to the control shaft and shift lever

sub–assembly.

(b) Using an extension bar and hammer, install the control

shaft and shift lever sub–assembly to the shift lever plate.

D02041

4.

INSTALL SPRING, DETENT ROD AND STOPPER PIN

(a) Apply the MP grease to the detent rod and stopper pin.

(b) Install the compression spring and detent rod to the shift

lever sub–assembly.

(c) Insert the stopper pin in the stopper pin hole.

NOTICE:

Take care not to insert the pin in the wrong direction

against the detent rod.

5.

INSTALL SHIFT LOCK CONTROL COMPUTER

Install the shift lock control computer with 3 screws.

6.

7.

CHECK SHIFT LEVER OPERATION

ASSEMBLE INDICATOR HOUSING SUB–ASSEMBLY

(a) Install the pattern select switch.

(b) Install the position indicator plate.

(c) Install the position indicator slide plate.

8.

9.

INSTALL INDICATOR HOUSING SUB–ASSEMBLY

INSTALL BULB TO INDICATOR LIGHT WIRE

10. INSTALL INDICATOR LIGHT WIRE

AVENSIS/CORONA SUP (RM781E)

AX–26

AUTOMATIC TRANSAXLE (A246E)

–

FLOOR SHIFT ASSEMBLY (RHD)

11. INSTALL SHIFT LEVER KNOB SUB–ASSEMBLY

HINT:

Apply MP grease to the shift lever knob button.

(a) Install the O/D main switch.

(b) Install the shift lever button and spring.

(c) Install the shift lever knob cover.

(d) Install the shift lever knob sub–assembly and 2 screws.

HINT:

Coat the threads of the screws with sealant.

Sealant:

Part No. 08833–00080, THREE BOND 1344, LOCTITE

242 or equivalent

NOTICE:

Make sure not to catch O/D main switch wire harness.

(e) Install the O/D main switch wire harness securely and

hang it on the hook of the shift lever sub–assembly.

12. INSTALL O/D MAIN SWITCH TERMINAL

AVENSIS/CORONA SUP (RM781E)

AX–27

AUTOMATIC TRANSAXLE (A246E)

–

FLOOR SHIFT ASSEMBLY (RHD)

AX01F–03

INSTALLATION

INSTALL FLOOR SHIFT ASSEMBLY

Installation is in the reverse order of removal (See page

AX–22).

HINT:

After installation, adjust shift lever ranges (See page DI–3) and

inspect shift lever operation.

S

When shifting it to each range, make sure that the shifting

lever moves smoothly, can be moderately operated and

the range indicator displays correctly.

Ranges which can be operated without pressing the

shift lever nob button

R → N → D→ 2

With the brake pedal depressed,

shift while holding the lock

release button in. (The ignition

switch must be in ON position.)

Ranges which can be operated only with pressing the

shift lever nob button

P → R, 2 → L, N → R → P

When starting the engine, make sure that the vehicle

moves forward when shifting from N to D range, and

moves rearward when shifting to R range.

Shift while holding the lock

release button in.

S

Shift normally

D02013

AVENSIS/CORONA SUP (RM781E)

AUTOMATIC TRANSAXLE (A246E) -> Floor Shift Assembly (RHD) for Your Toyota Avensis 4 Door First Generation (1997-2003)

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