2022-2025 Volkswagen Amarok Truck Electrics -> 4.1 Installation and routing guidelines for electrical wiring User Manual
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Electrics -> 4.1 Installation and routing guidelines for electrical wiring for Your Volkswagen Amarok Truck Second Generation (2022-2025)

4 Electrics  
4.1 Installation and routing guidelines for electrical wiring  
4.1.1 Wiring splicing method  
Volkswagen Commercial Vehicles strongly discourages the use of cable splices because the resulting connection is variable and  
unpredictable. However, if a cable splice is unavoidable, it must be made with heat-shrinking DuraSeal to be environmentally  
sealed and with a suitable nylon insulated crimp splice. To further improve splice integrity, the splice should also be sealed with a  
suitable heat-shrink hose.  
For further information, please contact your Volkswagen Commercial Vehicles partner or importer.  
4.1.2 Wiring through cab panel  
There are two points where you can route additional cables through the front cab bulkhead into the cab.  
Feed-through points for the wiring  
1
2
1
2
Dash panel feed-through, left side  
Dash panel feed-through, right side  
Volkswagen Commercial Vehicles Body builder guidelines February 2023 edition  
The new Amarok Page 70 of 166  
Grommet feed-through knob  
Grommets are a component of the main wiring harness, which contains securely tied bundles of cables. It is not possible to feed additional  
cables through with the wire bundle. Grommets have a feed-through knob moulded into the grommet where an additional hole can be  
made using the following procedure:  
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Make sure that the immediate vicinity is clear of obstructions and/or components, in order to avoid damaging critical systems.  
Use a suitable tool, such as a knife or diagonal cutter.  
Cut or shorten the outer end of the feed-through knob.  
Feed the electrical wiring through the grommet as required.  
Apply sealant as needed to ensure air-tightness.  
Information  
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The maximum diameter of the additional wire  
bundle is 8 mm.  
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There are two locations in the dash panel for  
additional holes to feed wires through.  
Practical note  
Electrical wiring harnesses that pass through sheet  
metal must be fed through protective grommets,  
which also ensure a watertight seal. A windscreen  
sealant or silicone sealant should be used. Adhesive  
and tape are not acceptable.  
The grommet feed-through must be adequately sealed  
to prevent corrosion and water ingress.  
Volkswagen Commercial Vehicles Body builder guidelines February 2023 edition  
The new Amarok Page 71 of 166  

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