1996-2006 Volkswagen LT Van Generalnotesonairconditioningsystems -> 1.7 Refrigerant machine oil User Manual
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Generalnotesonairconditioningsystems -> 1.7 Refrigerant machine oil for Your Volkswagen LT Van Second Generation (1996-2006)

Amarok 2011 ➤ , Beetle 2012 ➤ , Bora 1999 ➤ , CC 2010 ➤ , CC 2012 ➤ , ...  
Air conditioning system with refrigerant R134a - Edition 10.2014  
1.6.10  
Detecting leaks  
External damage can cause leaks in the refrigerant circuit. Be‐  
cause a small leak will involve only small quantities of refrigerant,  
leaks should be checked for using an electronic leak detector or  
by introducing a leak detection additive to the refrigerant circuit.  
Electronic leak detectors can detect leakage rates of less than 5  
grams loss of refrigerant per year. The leak detector should be  
specific to the composition of the particular refrigerant in use. For  
example, a leak detector for R12 refrigerant is not appropriate for  
R134a refrigerant because R134a refrigerant has no chlorine  
atoms to which the lead detector responds.)  
1.7  
Refrigerant machine oil  
Refrigerant machine oil is miscible (approx. 20%–40% depending  
on the type of air conditioner compressor and the quantity of re‐  
frigerant) in the refrigerant. It circulates continuously in the circuit  
and lubricates the moving parts.  
Special synthetic refrigerant machine oils such as polyalkylene  
glycol (PAG) oil are used in conjunction with R134a air condition‐  
ing systems. This is necessary because ordinary mineral oils are  
immiscible in R134a. In addition the materials of the R134a air  
conditioning system could be attacked if the mixture circulated  
within the refrigerant circuit under pressure and at high tempera‐  
tures, or the lubricant film in the air conditioner compressor broke  
down. The use of unapproved oils can lead to the failure of the air  
conditioning system, so only approved oils must be used.  
lk  
⇒ Parts catalogue  
Type of oil for R134a in cars: PAG  
1. General notes on air conditioning systems  
7
lk  
Amarok 2011 ➤ , Beetle 2012 ➤ , Bora 1999 ➤ , CC 2010 ➤ , CC 2012 ➤ , ...  
Air conditioning system with refrigerant R134a - Edition 10.2014  
Note  
Do not store refrigerant machine oils open to the atmosphere  
since they are very hygroscopic (they readily absorb water).  
Always keep oil containers tightly sealed.  
Do not reuse used refrigerant machine oil.  
Disposing of used oil: Volkswagen InfoNet; Operation; Man‐  
uals and dealership documentation; Service handbook;  
15. Environmental Protection; Follow link “Environmental pro‐  
tection in the dealership and in the workshop” in "General  
notes"; 4. Waste disposal; 6. Disposal channels; g. Disposal  
of used oil; Refrigerant oils  
Used refrigerant machine oils from systems with halogenated  
hydrocarbons (at least one hydrogen atom has been replaced  
by e.g the halogens fluorine, chlorine, bromine or iodine) must  
be disposed of as waste requiring particular care. It is imper‐  
missible to mix such oils with other oils or materials. Proper  
storage and disposal must be performed according to guide‐  
lines in the country where the work is being performed. Ob‐  
serve, for example in the Federal Republic of Germany, the  
climate protective regulation concerning chemicals; closed  
substance cycle waste management and ensuring environ‐  
mentally compatible waste disposal (in other countries other  
statutes and regulations may apply)  
Reference sources for technical rules and safety at work / ac‐  
cident prevention for the Federal Republic of Germany  
Sources in other countries may be obtained from the respon‐  
sible authorities  
Ester-based oils are suitable only for larger systems (not for  
air conditioning systems in cars).  
1.7.1  
Properties of refrigerant oils  
The most important properties are high solubility in refrigerants,  
good lubrication characteristics, freedom from acid and very low  
water content. For this reason, only certain oils may be used. A  
list of approved refrigerant oils and quantities can be found in the  
vehicle-specific workshop manuals in ⇒ Rep. gr. 00 or ⇒ Rep.  
gr. 87 .  
The PAG oils suitable for refrigerant R134a are strongly hygro‐  
scopic and are immiscible with other oils. Therefore, opened  
containers should be closed again immediately to protect them  
from moisture. Refrigerant oils age under the influence of mois‐  
ture and acids; they become dark, viscous and aggressive to‐  
wards metals.  
Note  
For refrigerant circuits with refrigerant R134a, use only the oil  
approved for the air conditioner compressor. See ⇒ Rep. gr.  
00 or ⇒ Rep. gr. 87 in the repair manual for the specific ve‐  
hicle.  
Disposing of used oil: Volkswagen InfoNet; Operation; Man‐  
uals and dealership documentation; Service handbook;  
15. Environmental Protection; Follow link “Environmental pro‐  
tection in the dealership and in the workshop” in "General  
notes"; 4. Waste disposal; 6. Disposal channels; g. Disposal  
of used oil; Refrigerant oils  
8
Rep. gr.00 - Technical data  

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