Get Design of the gearbox -> Drive shafts Guide for Volkswagen Touran 4 Door First Generation (2003-2015)

Design of the gearbox

Drive shafts

The drive shafts are located in the gearbox housing.

Each drive shaft is connected to a clutch via splines.

These transfer the engine torque onto the output

shafts according to the gear which is engaged.

Drive shaft 2 is hollow.

Drive shaft 1 runs through hollow drive shaft 2.

A ball bearing, which is used to mount the drive shafts

in the gearbox housing, is located on each shaft.

S390_046

Drive shaft 2

Drive shaft 1

S390_019

Spline

Ball bearing

Drive shaft 2

Due to its installation position, drive shaft 2 will be described before drive shaft 1.

Gear for G612

Bearing

S390_020

4th/6th gears

2nd/R gears

Drive shaft 2 is designed as a hollow shaft. It is connected to K2 via splines.

Drive shaft 2 is used to shift gears 2, 4, 6 and R. To record the gearbox input speed, this shaft has the gear for

gearbox input speed sender 2 G612.

Drive shaft 1

Impulse wheel for G632

Bearing

S390_021

1st gear

5th gear

3rd gear

7th gear

Drive shaft 1 is connected to clutch K1 via splines. It is used to shift gears 1,3,5 and 7. To record the gearbox input

speed, this shaft has the impulse wheel for gearbox input speed sender 1 G632.

Please note that a strong magnet may destroy the impulse wheel for drive shaft 1.

Further information on the impulse wheel can be found in self-study programme 308

"The Direct Shift Gearbox 02E".

Design of the gearbox -> Drive shafts for Your Volkswagen Touran 4 Door First Generation (2003-2015)