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Design of the gearbox -> Output shafts for Your Volkswagen Touran 4 Door First Generation (2003-2015)

Design of the gearbox  
Output shafts  
Installation position in the gearbox  
(View from the left – shown elongated)  
Three output shafts are contained in the gearbox  
housing.  
Depending on the gear which is engaged, the  
engine's torque is transferred from the drive shafts to  
the output shafts.  
An output gear, via which the torque is passed on to  
the differential final drive gear, is located on each  
output shaft.  
S390_023  
Output shaft 1  
1st gear  
3rd gear  
4th gear  
2nd gear  
Output gear  
S390_022  
Bearing  
Bearing  
Sliding sleeve,  
gears 1/3  
Sliding sleeve,  
gears 2/4  
The following are located on output shaft 1:  
- The selector gears for gears 1, 2 and 3; the 3 gears are synchromeshed 3-fold.  
- The selector gear for 4th gear; the 4th gear is synchromeshed 2-fold.  
22  
lk  
Installation position in the gearbox  
(View from the left – shown elongated)  
S390_025  
Output shaft 2  
5th gear  
7th gear  
6th gear  
R gear 1  
R gear 2  
Output gear  
S390_024  
Sliding sleeve,  
gears 6/R  
Sliding sleeve,  
gears 5/7  
The following are located on output shaft 2:  
- The 2-fold synchromeshed selector gears for gears 5, 6 and 7, and  
- The intermediate gears R gear 1 and R gear 2 for reverse gear.  
23  
Design of the gearbox  
Output shaft 3  
Installation position in the gearbox  
(View from the left – shown elongated)  
S390_027  
Gear wheel for R gear  
Parking lock gear  
Output gear  
Bearing  
Bearing  
S390_026  
Sliding sleeve  
The following are located on output shaft 3:  
- The 1-fold synchromeshed selector gear for R gear  
- The parking lock gear  
24