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Design of the gearbox -> Double clutch and torque curve for Your Volkswagen Touran 4 Door First Generation (2003-2015)

Design of the gearbox  
Double clutch and torque curve  
The double clutch is located in the bell housing.  
It consists of two conventional clutches, which are comprised to form a double clutch. During the remainder of this  
lk  
self-study programme, the clutches are referred to as K1 and K2.  
Clutch K1 transfers the torque to drive shaft 1 via splines. From drive shaft 1, the torque for gears 1 and 3 is  
transferred to output shaft 1 and that for gears 5 and 7 to output shaft 2.  
Clutch K2 transfers the torque to drive shaft 2 via splines.  
It transfers the torque for gears 2 and 4 to output shaft 1 and the torque for 6th gear and reverse gear to output  
shaft 2. Via reverse gear intermediate gear R1, the torque is then passed on to reverse gear R2 on output shaft 3.  
All three output shafts are connected to the differential final drive gear.  
Output shaft 3  
Clutch K2  
Dual-mass flywheel  
Output shaft 2  
Clutch K1  
Drive shaft 1  
For reasons of clarity, the  
gearbox is shown elongated.  
Drive shaft 2  
Output shaft 1  
1 … 7 = 1st to 7th gears  
S390_016  
R1 = reverse gear intermediate gear  
R2 = reverse gear  
Final drive gear  
Differential  
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