Design of the gearbox
Double clutch and torque curve
The double clutch is located in the bell housing.
It consists of two conventional clutches, which are comprised to form a double clutch. During the remainder of this
lk
self-study programme, the clutches are referred to as K1 and K2.
Clutch K1 transfers the torque to drive shaft 1 via splines. From drive shaft 1, the torque for gears 1 and 3 is
transferred to output shaft 1 and that for gears 5 and 7 to output shaft 2.
Clutch K2 transfers the torque to drive shaft 2 via splines.
It transfers the torque for gears 2 and 4 to output shaft 1 and the torque for 6th gear and reverse gear to output
shaft 2. Via reverse gear intermediate gear R1, the torque is then passed on to reverse gear R2 on output shaft 3.
All three output shafts are connected to the differential final drive gear.
Output shaft 3
Clutch K2
Dual-mass flywheel
Output shaft 2
Clutch K1
Drive shaft 1
For reasons of clarity, the
gearbox is shown elongated.
Drive shaft 2
Output shaft 1
1 … 7 = 1st to 7th gears
S390_016
R1 = reverse gear intermediate gear
R2 = reverse gear
Final drive gear
Differential
14