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Gearbox management system -> Clutch travel sender 1 G617, clutch travel sender 2 G618 for Your Volkswagen Touran 4 Door First Generation (2003-2015)

Gearbox management system  
Sensors  
lk  
Clutch travel sender 1 G617,  
clutch travel sender 2 G618  
The clutch travel senders are located in the  
mechatronic unit above the clutch actuators.  
For this reason, contact-free sensor technology is used  
to record clutch travel.  
The double clutch control system requires reliable and  
precise recording of the current clutch actuation  
status.  
Contact-free position recording increases the  
reliability of the sensor functions. Measured value  
falsification caused by wear and vibrations is  
avoided.  
G617/G618  
S390_050  
Signal use  
Effects of signal failure  
The control unit requires these signals to control the  
clutch actuators.  
If clutch travel sender 1 G617 fails, gearbox path 1 is  
shut off. Gears 1, 3, 5 and 7 can no longer be  
engaged.  
If clutch travel sender 2 G618 fails, gears 2, 4, 6 and  
R can no longer be engaged.  
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Clutch travel sender  
Design  
How it works  
A clutch travel sender consists of:  
An alternating voltage is applied to the primary coil.  
As a result of this, a magnetic field is built up around  
the iron core. If the clutch is actuated, the clutch  
actuator piston moves through the magnetic field  
with the permanent magnet. Due to the permenant  
magnet's movement, a voltage is induced in the  
secondary evaluation coils. The level of the voltage  
induced in the left and right evaluation coils is  
dependent on the position of the permanent magnet.  
Via the level of the voltage in the left and right  
evaluation coils, the sensor electronics detect the  
position of the permanent magnet and therefore  
the position of the clutch actuator piston.  
An iron core, around which the primary coil is  
wound  
Two secondary evaluation coils  
A permanent magnet, which is located on the  
clutch actuator piston, and  
The sensor electronics  
Iron core  
Applied alternating voltage  
Primary coil  
Secondary  
evaluation coil  
Permanent magnet  
S390_091  
Sensor electronics  
Clutch actuator piston  
Evaluation voltage  
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