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Motronic ME 7.1.1 for Your Volkswagen Vento 4 Door First Generation (2010-2022)

Motronic ME 7.1.1  
Motronic ME 7.1.1  
System Overview (4.2V8-5V Shown)  
Sensors  
Barometric Pressure  
Sensor F96  
(Integrated in ECM)  
Mass Air Flow Sensor G70  
Motronic Engine Control  
Module (ECM) J220  
Mass Air Flow Sensor 2 G246  
Engine Speed Sensor G28  
Camshaft Position Sensor (CMP) G40 (Bank 2)  
Camshaft Position Sensor (CMP) G163 (Bank 1)  
Heated Oxygen Sensors G39 and G108; G130 and G131  
Throttle Valve Control Module J338 with  
Throttle Drive Angle Sensors (1) G187 and (2) G188  
(for Electronic Power Control [EPC])  
Steering Angle  
Sensor G85  
Engine CoolantTemperature (ECT) Sensors G2 and G62  
Knock Sensor (KS) G61 and G66  
ABS Control Module  
with EDL/ASR/ESP J104  
Throttle Position (TP) Sensor G79 and  
Accelerator Pedal Position Sensor 2 G185  
Transmission Control  
Module (TCM) J217  
Brake Light Switch F and Brake Pedal Switch F47  
Additional Signals  
Instrument Cluster  
Combination  
Processor J218  
Air Conditioner Requirement Signal  
Air Conditioner Compressor, Bidirectional  
Crash Signal  
Cruise Control Switch E45  
Leak Detection Pump (LDP) Vacuum Switch  
Vehicle Speed Sensor Signal  
A/C Display  
Control Head E87  
18  
Motronic ME 7.1.1  
Actuators  
Fuel Pump Relay J17 and Fuel Pump G6  
Fuel Injectors (Bank 1) N30, N31, N32, N33  
Fuel Injectors (Bank 2) N83, N84, N85, N86  
Ignition Coils N (Cyl. 1), N128 (Cyl. 2), N158 (Cyl. 3), N163  
(Cyl. 4)  
Ignition Coils N164 (Cyl. 5), N189 (Cyl. 6), N190 (Cyl. 7),  
N191 (Cyl. 8)  
EVAP Canister Purge Regulator Valve N80  
Secondary Air Injection Pump Relay J299 and Secondary  
Air Injection Pump Motor V101  
Secondary Air Injection Solenoid Valve N112  
Throttle Valve Control Module J338 with  
Throttle Drive (for Electronic Power Control [EPC]) G186  
16-Pin Connector  
(Diagnosis  
Connection)T16  
Valves for Camshaft Adjustment (Bank 1) N205 and  
(Bank 2) N208  
Intake Manifold Changeover Valve N156  
Intake ManifoldTuning Valve N261  
Oxygen Sensor Heaters Z19 and Z28; Z29 and Z30  
Additional Signals  
Air Conditioner Compressor (Out)  
LDP Reed Switch  
19  
Motronic ME 7.1.1  
Sensors  
Engine Speed (RPM) Sensor G28  
The Engine Speed Sensor is threaded either into the  
side of the cylinder block or transmission housing. It  
scans the sensor wheel on the crankshaft.  
It can be an inductive sender, which senses the teeth  
of the dual mass flywheel or the teeth of a toothed  
wheel attached to the crankshaft.  
It can be a Hall sensor, which senses the magnetic  
stripes of a tone wheel that is attached to the  
crankshaft.  
Signal Utilization  
The engine speed and the exact position of the  
crankshaft relative to the camshaft are determined  
by the engine speed sensor. The ECM uses this  
information to to determine the injection point,  
injection quantity and ignition timing and camshaft  
timing control.  
360_111  
Effects of Signal Failure  
In case of signal failure, either:  
The camshaft signal is used  
The engine is switched off and cannot be restarted  
20  
Motronic ME 7.1.1  
Mass Air Flow (MAF) Sensor G70  
The 6th generation hot film MAF sensor (HFM6)  
is used in the 3.2L and the 3.6L FSI engine. It is  
located in the intake manifold and operates based  
on a thermal measurement principle, as did its  
predecessor.  
Connector  
Characteristics  
Micromechanical sensor element with reverse  
current detection  
Sensor Electronics  
Signal processing with temperature compensation  
High measurement accuracy  
High sensor stability  
Drawn-in Air  
360_183  
Signal Utilization  
The signal from G70 is used in the ECM to calculate  
the volumetric efficiency. Based on the volumetric  
efficiency, and taking into consideration the lambda  
value and ignition timing, the control module  
calculates the engine torque.  
Bypass Channel  
Effects of Signal Failure  
2.5L engines with codes CBTA and  
CBUA are the new versions that now  
utilizes a Manifold Absolute Pressure  
(MAP) sensor and not a MAF sensor.  
If the Mass Air Flow (MAF) Sensor G70 fails, the  
engine management system calculates a substitute  
value.  
21  
Motronic ME 7.1.1  
Throttle Position (TP) Sensor G79 andAccelerator Pedal Position Sensor 2 G185  
The twoTP sensors are part of the accelerator pedal  
module and are contact-free sensors.  
G79 and  
G185  
The ECM detects the driver request from these  
sensor signals.  
Accelerator Pedal  
Signal Utilization  
The ECM uses the signals from theThrottle Position  
Sensor to calculate the fuel injection volume.  
Effects of Signal Failure  
If one or both sensors fails, an entry is made in the  
DiagnosticTrouble Code (DTC) memory and the error  
light for EPC is illuminated. Comfort functions such  
360_150  
as cruise control or engine drag torque control are  
switched off.  
Clutch Position Sensor G476  
The Clutch Position Sensor G476 is a mechanically  
actuated switch located on the clutch pedal. It is only  
used on vehicles with manual transmission.  
Sensor Cylinder  
Clutch Pedal Module  
Signal Utilization  
The signal is used to control the cruise control and to  
control the ignition timing and quantity of fuel when  
shifting.  
Effects of Signal Failure  
If the Clutch Position Sensor fails, the cruise control  
cannot be turned on. It also results in driveability  
problems, such as engine jerking and increased RPM  
when shifting.  
G476  
360_163  
22  
Motronic ME 7.1.1  
Knock Sensor (KS) 1 G61 and Knock Sensor (KS) 2 G66  
The knock sensors are threaded into the crankcase.  
They detect combustion knocks in individual cylinders.  
To prevent combustion knock, a cylinder selective  
knock control overrides the electronic control of the  
ignition timing.  
360_157  
360_158  
KS2 G66  
KS1 G61  
Signal Utilization  
Effects of Signal Failure  
Based on the knock sensor signals, the ECM initiates  
ignition timing adjustment in the knocking cylinder  
until knocking stops.  
If a knock sensor fails, the ignition timing for the  
affected cylinder group is retarded. This means that a  
safety timing angle is set in the “late“ direction. This  
can lead to an increase in fuel consumption. Knock  
control for the cylinder group of the remaining knock  
sensor remains in effect.  
Knock sensors MUST be properly  
torqued or they will send incorrect  
signals to the ECM. A loose sensor  
can indicate knocking where there is  
none, and a tight sensor may not report  
engine knocking.  
If both knock sensors fail, the engine management  
system goes into emergency knock control in which  
the ignition angle is retarded across the board so that  
full engine power is no longer available.  
23  
Motronic ME 7.1.1  
Camshaft Position (CMP) Sensors  
G40 and G163  
Both Hall sensors are located in the engine timing  
chain cover. Their task is to communicate the position  
of the intake and exhaust camshafts to the ECM. To  
do this, they scan a quick-start sensor wheel that is  
located on the individual camshaft.  
The ECM recognizes the position of the intake  
camshaft from the CMP Sensor G40, and recognizes  
the position of the exhaust camshaft from CMP  
Sensor 2 G163.  
G40  
G163  
360_108  
Effects of Signal Failure  
Signal Utilization  
In case of signal failure, the signal from the RPM  
Sensor G28 is used instead. Because the camshaft  
position and the cylinder position cannot be  
recognized as quickly, it may take longer to start the  
engine.  
Using the signal from the CMP Sensors, the precise  
position of the camshaft relative to the crankshaft is  
determined very quickly when the engine is started.  
Used in combination with the signal from the RPM  
Sensor G28, the signals from the CMP Sensors allow  
to detect which cylinder is atTDC.  
The fuel can be injected into the corresponding  
cylinder and ignited.  
24  
Motronic ME 7.1.1  
Quick-Start Functions  
Quick-Start is accomplished through the use of the  
“quick-start rotor ring“ introduced in the four-cylinder  
five-valve engines.  
The quick-start rotor ring is a shutter wheel with four  
alternating vanes and air gaps – two wide and two  
narrow.  
The alternating vanes and air gaps pass the Hall  
sensor in a sequence that produces a distinctive  
pulse width pattern for each 90° of camshaft rotation.  
The ECM uses this distinctive signal pattern from  
Camshaft Position Sensor G40, together with input  
from Engine Speed Sensor G28, to determine the  
camshaft position relative to the crankshaft more  
quickly.  
217_053  
25  
Motronic ME 7.1.1  
The ECM can thus determine the ignitionTDC of the  
next cylinder more quickly so that the engine starts  
more quickly (synchronization with cylinder #1 is no  
longer necessary).  
SignalTrace for RPM Sensor G28 and CMP  
Sensor G40 Using Oscilloscope Function of  
the ScanTool  
Automatic Mode  
G40  
G28  
10 ms / Division  
TDC of #1 Cylinder  
Sensor Wheel  
217_062  
* Software Reference Mark  
66° BeforeTDC of #1 Cylinder  
* The software reference mark is where the ECM begins  
calculating the ignition point. It is about one tooth after  
the hardware reference mark, which is approximately  
66° to 67° of crankshaft rotation before ignition TDC of  
#1 cylinder.  
26  
Motronic ME 7.1.1  
Engine Run-Down  
The CMP Sensor 2 G163 is used to monitor camshaft  
adjustment and to generate a substitute signal if the  
CMP Sensor G40 fails.  
The ECM remains active for a defined time after the  
ignition has been turned off and, with the aid of the  
RPM Sensor G28, monitors the engine as it slows to  
a stop.  
The position of the engine mechanical components  
(position of the next cylinder at ignitionTDC) is stored  
and is available the next time the engine is started.  
The ME 7.1.1 can immediately begin injection and has  
a fuel mixture ready, which results in faster starting.  
The CMP Sensor G40 is mounted to  
cylinder bank 2.  
The CMP Sensor 2 G163 is mounted to  
cylinder bank 1.  
SignalTrace of RPM Sensor G28,  
CMP Sensor G40 and  
CMP Sensor 2 G163  
Automatic Mode  
G163  
G40  
1
5
4
8
6
3
7
2
G28  
T
217_061  
20 ms / Division  
27  
Notes  
28