Get Clutch, Gearbox, Driveshafts -> Clutch: Checks and Adjustments Guide for Citroen Xsara SUV Second Generation (1997-2006)

SPEEDOMETER

ALL TYPES

An E.E.C. decree of 25 June 1976, regulates the speed displayed by the speedmeter in relation to the actual speed travelled.

This decree stipulates :

-The speed indicated by a speedometer must never be lower than the actual vehicle speed.

- Between the speed displayed «SD» and the speed travelled «ST», there must always be the following relationship :

VR < VL < 1.10 VR + 4 Km/h

Example : For an actual speed of 100 Kph the speed displayed by the speedometer may be between 100 and 114 Kph.

The speed indicated by the speedometer may be influenced by :

- The speedometer.

- The tyres fitted to the vehicle.

- The final drive ratio.

- The speedometer drive ratio.

Any of these components can be checked without removing them from the vehicle. (See information note N° 78-85 TT of 19 October 1978).

NOTE : Before replacing the speedometer, check the conformity of the following points :

- The tyres fitted to the vehicle.

- The gearbox final drive ratio.

- The speedometer drive ratio.

169

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CLUTCH SPECIFICATIONS

ALL TYPES

1.4i

1.6i 16V

NFX NFU

1.5D

VJX

1.1i

1.6i

Engine type

Gearbox

Make

HDZ

HFX

KFX

KFW

NFT

NFV

MA/4 - MA/5

VALEO

LUK

180 CPO

3400

Mechanism/Type

Clutch disc

180 CP 3400

2200 CPR 3800

180 P 3000

180 XJF

73 C

181 XJ (E73) 11 R 10 X

200X(D95) 11A12X

80D

Ext./Int. lining Ø

Disc lining type

180/127

F 408

200/137

F 410

180/135

F 410

F 808

170

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CLUTCH SPECIFICATIONS

ALL TYPES

2.0i 16V

1.8i 16V

6FZ

1.9TD

2.0 HDi

1.8i

Engine type

Gearbox

Make

LFX

RFN

RFS

WJZ

WJY

DHY

RHY

BE4/5

VALEO

LUK

200 CP

4250

215 DT 5250

Mechanism/Type

Clutch disc

230 DNG 4700

200 P 3700

230 P 4700

200 B

(D73) 33AX

215 F D95

215/147

215 F (D 93) 22 BX

200/134

228

Ext./Int. lining Ø

Disc lining type

200/137

F 408

228/155

F 808

F408

171

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SAXO - XSARA

CLUTCH : CHECKS AND ADJUSTMENTS

Mechanically operated push-action clutch (adjustable)

HFX-KFW-NFT-NFX-VJX

KFW-NFU

SAXO

Adjustable

Engines

MA/5

Gearbox

XSARA

Non-adjustable*

(*) See page 175)

ESSENTIAL : If the clutch control is new, squeeze the cable sheath before adjusting by declutching

successively a minimum of 20 times.

Checks

NOTE : Adjustable steering wheels should be put into the low position

- Record the measurement ‘‘X’’ between positions L1, pedal at rest, and L2, pedal fully depressed.

- Measurement ‘‘X’’ should be : (Pedal travel).

SAXO

135 ± 5 mm

Adjustments.

- If the measurement is incorrect, adjust the clutch pedal travel "X".

- Loosen the lock nuts (1).

- To adjust the travel to conform with the measurements indicated above, either loosen or tighten the nut (2)

(Tighten the nut to increase the travel, and loosen it to decrease the travel.)

- Tighten the lock nut (1).

B2BP023C

B2BP00GC

172

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XSARA

CLUTCH : CHECKS AND ADJUSTMENTS

Push-action clutch with automatic adjustment (non-adjustable) ( )

*

BE3/5 – BE4/5

Engines

LFX - WJZ - WJY

Gearboxes

Refitting the clutch cable.

- Set the pedal to the high position (contact at A).

- Attach the cable end-piece to the pedal.

- Refit a new clip (3) to the pedal.

- Fit the end-piece (4) to the bulkhead (G6 grease).

- Clip the end-piece (5) to the gearbox.

- Refit the cable to the lever (1).

- Depress the clutch cable several times to set the assembly

in place.

- Check that the end-piece (4) is properly fitted to the bulkhead.

- Check the operation of the automatic adjusting device.

1) - Pull the lever (in direction F), the lever must move

when pulled by hand.

2) - Press the clutch pedal very lightly and repeat the same

operation. The lever should not move back.

( ) See pages 176 to 177.).

*

B2BP03CD

173

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XSARA - XSARA PICASSO

CLUTCH : CHECKS AND ADJUSTMENTS

Pull-action clutch with automatic adjustment (non-adjustable) ( )

*

BE4/5

Engines

RFS – RFN – RHY - RHY

Gearbox

Refitting the clutch cable.

- Set the pedal to the high position (contact at A).

- Attach the cable end-piece to the pedal.

- Refit a new clip (3) to the pedal.

- Fit the end-piece (4) to the bulkhead (G6 grease).

- Clip the end-piece (5) to the gearbox.

- Refit the cable to the lever (1).

- Depress the clutch cable several times to set the assembly

in place.

- Check that the end-piece (4) is properly fitted to the bulkhead.

- Check the operation of the automatic adjusting device.

1) - Pull the lever (in direction F), the lever must move

when pulled by hand.

2) - Press the clutch pedal very lightly and repeat the same

operation. The lever should not move back.

( ) See pages 176 to 177.).

*

B2BP03DD

174

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Clutch, Gearbox, Driveshafts -> Clutch: Checks and Adjustments for Your Citroen Xsara SUV Second Generation (1997-2006)

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