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Clutch, Gearbox, Driveshafts -> Gearbox BE4/5 for Your Citroen Xsara SUV Second Generation (1997-2006)

GEARBOX AND TYRE SPECIFICATIONS  
XSARA PICASSO  
Petrol  
Diesel  
1.6i  
1.8i 16 V  
2.0 HDi  
Engine type  
NFV  
6FZ  
185/65 R15 – 1.895 m  
BE4/5  
RHY  
Tyres-Rolling circumference  
Gearbox type  
Gearbox ident. plate  
Reduction box torque  
Speedometer ratio  
20 DL 66  
15x64  
20 DL 68  
20 DL 64  
19x72  
19x77  
22x18  
Right hand drive :  
NFV = 20 DL 67  
6FZ = 20 DL 69  
RHY = 20 DL 65.  
180  
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GEARBOX - MA/5  
SAXO - XSARA  
Engines : HFX - KFW - NFT - NFX - NFU - VJX  
Filler screw  
Drain screw  
B2CP34HP  
B2CP20FC  
B2CP20GC  
181  
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SAXO - XSARA  
GEARBOX CONTROLS - MA/5  
Engines : HFX - KFW - NFT - NFX - NFU - VJX  
1 - Gear lever.  
2 - Gear control rod.  
3 - Gear control rod.  
4 - Gear selection rod.  
5 - Gear selection rod.  
6 - Knuckle joint  
A = 11.5 mm.  
B = 9.5 mm.  
C = 3 mm.  
7 - Fixed point on the gearbox.  
B2CP16SP  
B2CP16TC  
182  
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GEARBOX – BE4/5  
XSARA - XSARA PICASSO  
Engines : NFV - 6FZ - RFN - RFS - WJY - RHY - RHZ  
(a) = Marking zone (Sequence and serial no.).  
(b) = Location of identification label.  
B2CP3BNC B2CP3BPD  
183  
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XSARA - XSARA PICASSO  
GEARBOX – BE4/5  
Engines : NFV - 6FZ - RFN - RFS - WJY - RHY - RHZ  
Identification  
(14) 1st / 2nd gear synchroniser  
(1) Primary shaft.  
(15) Driven gear (1st gear).  
(16) Secondary shaft.  
(17) Differential gear.  
(18) Satellite gears.  
(19) Planet gears.  
(2) Clutch bearing guide.  
(3) Gearbox casing.  
(4) Clutch housing.  
(5) Reverse idle.  
(6) Drive gear (3rd gear).  
(7) 3rd /4th gear synchroniser  
(8) Drive gear (4th gear).  
(9) Drive gear (5th gear).  
(10) 5th gear synchroniser.  
(11) Driven gear (5th gear).  
(12) Driven gear (3rd / 4th gear )  
(13) Driven gear (2nd gear).  
(20) Differential housing.  
(21) Speedometer drive.  
(22) Extension.  
"d" Adjusting shims : 0.7 to 2.4 mm  
(0.10 mm and increasing by 0.10 mm).  
"c" Adjusting shims: 1.4 to 1.6 mm  
(0.10 mm and increasing by 0.10 mm).  
B2CP3BQP  
184  
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GEARBOX– BE4/5  
SAXO - XSARA - XSARA PICASSO  
Engines : NFV - 6FZ - RFN - RFS - WJY – RHY - RHZ  
Tightening torques  
Description  
End guide  
Ref.  
1
Number of screws  
m.daN  
1.2 ± 0.1  
1.3 ± 0.1  
7.2 ± 0.7  
6.5 ± 0.7  
1.5 ± 0.1  
6.5 ± 0.7  
2.5 ± 0.3  
5 ± 0.5  
3
13  
1
2
Clutch housing  
3
Primary shaft nut  
4
Secondary shaft nut  
Yoke holding screw  
Differential gearwheel screw  
Reverse gear contact  
Differential housing  
Breather pipe  
1
5
2
6
2
B2CP3BSP  
1
7
8
4
1
1.7 ± 0.2  
1.2 ± 0.1  
2.2 ± 0.2  
1.2 ± 0.1  
3.5 ± 0.4  
9
Rear housing cover screw  
Top-up plug  
7
10  
11  
12  
1
Differential housing screw  
Drain plug screw.  
4
1
B2CP3BTD  
185  
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