Get Engine -> Auxiliary Equipment Drive Belt Guide for Citroen Xsara SUV Second Generation (1997-2006)

AUXILIARY EQUIPMENT DRIVE BELT 2002

ALL TYPES

Engines : All Types Petrol and Diesel

TOOLS

- Belt tension measuring instrument : 4122-T. (C.TRONIC 105.5)

- WARNING : If using tool 4099-T (C.TRONIC 105), refer to the correspondence table on page 90.

ESSENTIAL.

- Before refitting the auxiliary equipment drive belt, check that:

1) The roller(s) rotate freely (no play or stiffness).

2) The belt is correctly engaged in the grooves of the various pulleys.

63

SAXO

AUXILIARY EQUIPMENT DRIVE BELT

Engines : HDZ – HFX – (KFX – KFW – NFT) saxo

Without air conditioning

With air conditioning

- Fit the tool 4122-T.

- Tighten the tensioning screw (3)

- Tighten the tensioning screw (5)

to obtain :

55 ± 3 SEEM units.

120 ± 3 SEEM units.

- Tighten the screws (2) and (1).

- Remove the tool 4122-T.

- Tighten the screws (6) and (4).

- Remove the tool 4122-T.

B1BP10UC B1BP10WC

B1BP10VC B1BP10XC

64

AUXILIARY EQUIPMENT DRIVE BELT

XSARA PICASSO

Engine : NFV (Xsara Picasso)

Without air conditioning.

Tools.

[1] Plyers for removing plastic pegs

[2] Belt tension measuring instrument

[3] TORX spanner.

: 7504 –T.

: 4122 –T.

Remove.

- Release the central screw (1).tool [3].

- Detension the tensioner roller (2), (flat spanner 27 on flat).

- Remove the belt.

Refit.

- Position the belt.

- Hold the belt in position using the tensioner roller (2).

- Pre-tension the belt 120 SEEM units, tool [2].

- Lock the central screw (1) tool [3].

- Remove the tool [2].

- Rotate the crankshaft 2 to 4 times.

- Check the tension, 120 SEEM units.

- If not, restart the operation.

65

XSARA PICASSO

AUXILIARY EQUIPMENT DRIVE BELT

Engine : NFV (Xsara Picasso)

With air conditioning.

Tools.

[1] Plyers for removing plastic pegs

: 7504 –T.

: 4122 –T.

[2] Belt tension measuring instrument

[3] 10 mm square (drain spanner).

[4] TORX spanner.

Remove.

- Detension the automatic tensioner, tool [3].

- Place a Ø 6 mm peg at (a) to immobilise the automatic tensioner.

- Remove the belt

REFIT

- Position the belt

- Detension the automatic tensioner, tool [3].

- Remove the Ø 6 mm peg.

- Release the automatic tensioner.

- Remove the tool [3].

B1BP235C

66

AUXILIARY EQUIPMENT DRIVE BELT

Engine : KFW (Xsara)

XSARA

Alternator

With air conditioning.

[1] Belt tension measuring instrument :

4122-T

- Tension the belt using the screw (2).

- Tension the belt using the screw (4).

- Tension should be :

102 ± 7 unites SEEM.

- Tighten the screws (1).

- Tighten the screws (3).

Power-assisted steering

Power steering and air con.

- New belt

100 SEEM units.

- New belt

100 SEEM units.

- Reused belt

75 SEEM units.

- Reused belt

75 SEEM units.

B1BP1B2C B1BP122C

B1BP1B3C B1BP124C

67

AUXILIARY EQUIPMENT DRIVE BELT

Engines : NFX - NFU

SAXO - XSARA

Without air conditioning.

(1) Tensioner roller fixing screw

(2) Tensioning screw

- New belt : 120 SEEM units.

- Reused belt : 86.5 ± 3.5 SEEM units.

B1BP1AMC

With air conditioning.

(3) Tensioner roller fixing screw

(4) Tensioning screw

- New belt : 120 SEEM units.

- Reused belt : 86.5 ± 3.5 SEEM units.

NOTE : Removal of the tensioner roller makes it necessary to remove the plate with the upper fixing screw (5).

B1BP1ANC

68

AUXILIARY EQUIPMENT DRIVE BELT

SAXO- XSARA

Engine : VJX

Without air conditioning.

- (6) Roller support fixing screw.

- (7) Tensioning screw

- Pre-tension the belt (8) to : 120 SEEM units.

- Rotate the crankshaft by 3 turns (Direction of rotation).

- Adjust the belt (8) tension to : 120 SEEM units.

- Tighten the screws (6) to : 2.5 m.daN.

- Run the engine for 10 min.

- Check the tension.

B1BP11EC

With air conditioning.

- (3) Roller support fixing screw

- (5) Tensioning screw

- Pre-tension the belt (4) to : 120 SEEM units.

- Rotate the crankshaft by 3 turns (Direction of rotation).

- Adjust the belt (4) tension to : 120 SEEM units.

- Tighten the screws (3) to : 2.5 m.daN.

- Run the engine for 10 min.

- Check the tension.

B1BP11DC

69

XSARA

AUXILIARY EQUIPMENT DRIVE BELT

Engine : LFX

Without air conditioning.

- (3) and (5) Roller support fixing screws

- (6) Tensioning screw

- Tighten the belt, by loosening the screw (6) to : In SEEM units.

LFX

100 ± 10

- Tighten the screws (3) and (5).

- Rotate the crankshaft by 4 turns (Direction of rotation).

- Loosen the screws (3) and (5).

- Tighten the belt, by loosening the screw (6) to : In SEEM units.

LFX

115 ± 5

- Tighten the screws (3) and (5) to 2 m.daN.

B1BP00HC B1BP00IC

70

XSARA

AUXILIARY EQUIPMENT DRIVE BELT

Engines : LFX - RFS

With air conditioning.

- Fit the drive belt.

- The tensioner roller (1).

- Tighten the screws (3) to 2 m.daN.

- Move the tensioner roller (1) using the tool (9.52 mm square drive (3/8)) at (2), in order to remove

the tool or locking peg (Ø 4 mm) at (4).

- Slowly release the tensioner roller (1) so that the roller (5) presses against the belt.

B1BP1HJC

71

AUXILIARY EQUIPMENT DRIVE BELT

XSARA

Engine : RFS

Without air conditioning.

TOOLS

4122-T

[1] Belt tension measuring instrument

- (1) Tensioning screw.

- (2) Roller support fixing screw (3).

- Lightly tighten the screws (2).

- Place the tool [1] on the belt.

- Tension the belt using the screw (1).

• Reused belt 90 SEEM units.

• New belt 120 SEEM units.

- Tighten the screws (2) to 2 m.daN.

- Remove the tool [1].

- Rotate the crankshaft by 3 turns (direction of rotation).

- Check the belt tension using the tool [1], and adjust (if necessary).

B1EP12XC B1EP12YC

72

AUXILIARY EQUIPMENT DRIVE BELT

XSARA - XSARA PICASSO

Engines : 6FZ – RFN

Without air conditioning.

With air conditioning.

Tools

[1] Plyers for removing plastic pegs

7504-T

Remove the belt.

-Detension the belt (3) by turning the screw (2) of the tensioner roller (1)

(anti-clockwise).

- The screw (2) (WARNING : not left hand screw).

- Remove the belt (3), while keeping the tensioner roller (1) tight.

Refit the belt.

- Refit the belt (3), while keeping the tensioner roller (1) tight.

- Release the tensioner roller (1).

B1BP23PC

B1BP23QC

B1BP23PC

B1BP23RC

73

AUXILIARY EQUIPMENT DRIVE BELT

Engines : WJX

XSARA

Without power-assisted steering

Tools :

[1] Belt tension measuring instrument

4122-T.

Remove.

- Loosen the screws (2).

- Tighten the screw (1) until it is against its stop.

- Remove the belt.

Refitting.

- Refit the belt.

- Fit the tool [1] on the belt at "d".

- Tighten the screw (1) to obtain : 106 ± 10 SEEM units.

- Tighten the screws (2) to 2 m.daN.

- Remove the tool [1].

B1BP1SDC

B1BP1SEC

74

XSARA

AUXILIARY EQUIPMENT DRIVE BELT

Engines : WJZ - WJY

Without power-assisted steering, with air conditioning

Tools :

[1] Belt tension measuring instrument :

4122-T.

Remove.

- Loosen the screws (1).

- Tighten the screw (2) until it is against its stop.

- Remove the belt.

Refiting.

- Refit the belt.

- Fit the tool [1] at "e".

- Tighten the screw (2) to obtain : 106 ± 10 SEEM units.

- Tighten the screws (1) to 2 m.daN.

- Remove the tool [1].

B1BP1SFC

B1BP1SGC

75

XSARA

AUXILIARY EQUIPMENT DRIVE BELT

Engines : WJZ - WJY

Power-assisted steering, without air conditioning

Tools :

[1] Belt tension measuring instrument :

4122-T.

Removal.

WARNING : If the belt is to be reused, measure the tension before removal.

- Loosen :

- the screw (1).

- the nut (2).

NOTE : The tensioner arm (3) must be against the alternator.

- Remove the belt.

B1BP1SHD

76

AUXILIARY EQUIPMENT DRIVE BELT

XSARA

Engines : WJZ - WJY

Power-assisted steering, without air conditioning (continued)

Refitting.

- Refit the belt.

- Place the tool [1] on belt at "f".

WARNING : Position tool [1], with the knob downwards.

- tighten the nut (2) to obtain a value of :

Reused belt:

Keep the value taken at removal.

New belt:

Tension should be 110 SEEM units.

- Tighten the screw (1) to 9.5 m.daN.

- Check belt tension (tool [1].

Tension should be 144 ± 3 SEEM units.

- Remove the tool [1].

- Start the engine and run it for 10 seconds.

- Stop the engine.

- Place the tool [1] on the belt at "f".

- Tension should be 130 ± 4 SEEM units.

- Remove the tool [1].

B1BP1SJD

77

XSARA

AUXILIARY EQUIPMENT DRIVE BELT

Engines : WJZ - WJY

Power-assisted steering, with air conditioning

Tools :

[1] Dynamic tensioner peg

(-) 0188 H.

[2] Belt tension measuring instrument

4122-T.

Removal.

- Peg the dynamic tensioner (1) at "a", using tool [1].

- Loosen the screw (2) of the roller (3).

- Turn the roller (3) backwards.

- Remove the belt.

NOTE : If it can not be pegged at "a" :

- Loosen the screw (2) of the roller (3).

- Using a 7 mm square drive, turn the roller (3) at "b".

- Peg the tensioner (1) at "a", using tool [1].

NOTE : If the belt is broken :

- Support the engine using a jack (insert a wooden block between the housing and the jack).

- Remove the right engine support.

- Using a square drive at (b) turn the tool (3) in the direction of the arrow "a", so that it can be

pegged at "a" using the tool [1].

B1BP1SKC

78

AUXILIARY EQUIPMENT DRIVE BELT

XSARA

Engines : WJZ - WJY

Power-assisted steering with air conditioning (continued)

Refitting.

- Refit the belt.

- Using a 7 mm square drive at "b", turn the roller (3), until the tool [1] located at "a" becomes free.

- Tighten the screw (2).

- Remove the tool [1].

B1BP1SLC

79

XSARA - XSARA PICASSO

AUXILIARY EQUIPMENT DRIVE BELT

Engines : RHY - RHZ

Without air conditioning

Tools

[1] Belt tension adjusting square

[2] Ø 4 mm peg

[3] Ø 2 mm peg

[4] Levier de compression tendeur dynamique

: (-).0188 J2

: (-).0188.Q1

: (-).0188.Q2

: (-).0188.Z

Removal

Re-use of belt

WARNING : Mark the direction the belt was fiited in case of re-use of the same belt.

- Compress the tensioner roller (2) by action at « a » (in anti-clockwise direction), tool [4].

- Keep the tensioner roller (2) compressed and remove the belt.

No re-use of belt

- Compress the tensioner roller (2) by action at « a » (in anti-clockwise direction), tool [4].

- Peg using tool [2], at « b ».

- Keep the tensioner roller (2) compressed and remove the belt.

- Loosen the screw (1).

B1BP1YKD

80

XSARA - XSARA PICASSO

AUXILIARY EQUIPMENT DRIVE BELT

Engines : RHY - RHZ

Without air conditioning (continued)

Refitting.

Re-used belt

- Compress the tensioner roller (2) by action at « a » (in anti-clockwise direction), tool [4].

- Refit the belt.

WARNING : Respect the belt-fitting direction.

- Remove the tool [4].

New belt

- Refit the belt.

- Turn the eccentric roller (3), tool [1] (clockwise) to free the tool [2] from its pegging

at « b ».

- Hold the eccentric roller (3), tool [1], and tighten the screw (1) to 4.3 m.daN.

- Remove the tool [2].

- Rotate the crankshaft 4 times in the direction of rotation.

- Check that it is possible to peg at « b », tool [3].

- If not possible to peg, restart the adjustment.

B1BP1YMD

81

XSARA - XSARA PICASSO

AUXILIARY EQUIPMENT DRIVE BELT

Engines : RHY - RHZ

With air conditioning

Tools

[1] Belt tension adjusting square

[2] Ø 4 mm peg

[3] Ø 2 mm peg

[4] Dynamic tensioner compression lever

: (-).0188 J2

: (-).0188.Q1

: (-).0188.Q2

: (-).0188.Z

Removal

Re-use of belt

WARNING : Mark the direction the belt was fitted in case of re-use of the same belt.

- Compress the tensioner roller (7) by moving it at « c » (in anti-clockwise direction), tool [4].

- Hold the tensioner roller (7) compressed and remove the belt.

No re-use of belt

- Compress the tensioner roller (7) by moving it at « c » (in anti-clockwise direction),

tool [4].

- Peg using tool [2], at « d ».

- Loosen the screw (6).

- Bring the eccentric roller (5) towards the rear.

- Tighten the screw (6) by hand.

- Remove the belt.

B1BP1YLD

82

AUXILIARY EQUIPMENT DRIVE BELT

XSARA - XSARA PICASSO

Engines : RHY - RHZ

With air conditioning (continued)

Refitting.

Re-used belt

- Compress the tensioner roller (7) by action at « c » (in anti-clockwise direction),

tool [4].

- Refit the belt.

WARNING : Respect the direction belt was fitted.

- Remove the tool [4].

New belt

Refit the belt.

- Turn the eccentric roller (5), tool [1] (clockwise) to free the tool [2] from its pegging

at « d ».

- Hold the eccentric roller (5), tool [1], and tighten the screw (6) to 4.3 m.daN.

- Remove the tool [2].

- Rotate the crankshaft 4 times in the direction of rotation.

- Check that it is possible to peg at « d », tool [3].

- If not possible to peg, restart the adjustment.

B1BP1YND

83

Engine -> Auxiliary Equipment Drive Belt for Your Citroen Xsara SUV Second Generation (1997-2006)

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