Injection -> Bosch Injection Pump for Your Citroen Xsara SUV Second Generation (1997-2006)

ADJUSTING THE DELPHI MECHANICAL INJECTION PUMP CONTROLS  
XSARA  
Engines : WJZ - WJY  
Adjusting the fast idle.  
Engine cold.  
- Ensure that the lever (2) is up against its stop to the right.  
- If not, adjust the tension of the cable (3) using the cable clamp (1).  
- Finish tensioning using the sleeve tensioner (4).  
Engine hot.  
- Check that the cable (3) is in tension.  
Checking the thermostatic sensor.  
- There should be a minimum 6 mm cable travel between a cold and a hot engine.  
Adjusting the accelerator control.  
Prior conditions.  
- Engine hot (cooling fan is engaged twice).  
Checking the accelerator cable tension.  
- Fully depress the accelerator pedal.  
- Check that the lever (6) is against its stop (5) otherwise, alter the position of the pin.  
- If not, adjust the position of the accelerator cable tensioning retaining pin.  
- Ensure that in the idle position the lever (6) is against the stop (7).  
B1HP0K9C  
157  
 
XSARA  
ADJUSTING THE DELPHI MECHANICAL INJECTION PUMP CONTROLS  
Engines : WJZ - WJY (continued)  
Adjusting the anti-stall (residual output).  
- Insert a 3 mm thick shim (10) between the throttle lever (6) and the anti-stall screw (7).  
- Push the stop lever (8).  
- Insert a 3 mm diameter peg (9) in the lever (2).  
- Adjust the engine speed to 1500 rpm ± 100 using the stop screw (7).  
- Remove the shim (10) and the peg (9).  
Adjusting the idle speed.  
- Adjust the speed using the idle adjustment screw (11).  
- Idling speed : 825 ± 25 rpm.  
Checking the engine deceleration.  
- Move the throttle lever (6) to obtain an engine speed of 3000 rpm.  
- Release the throttle lever (6).  
- The deceleration should be between 2.5 and 3.5 seconds.  
- The drop should be approximately 50 rpm in relation to the idle speed.  
- Deceleration too fast, (the engine has a tendency to stall) slacken the screw (7) by a quarter turn.  
- Deceleration too slow, (engine speed is greater than the idle speed) tighten screw (7) by a quarter turn.  
NOTE : In each case, check the idle speed for any necessary adjustments.  
B1HP0K9C B1HP0KAC  
158