Maintenance and Specifications -> CHECKING AND ADDING POWER STEERING FLUID for Your Ford Explorer SUV Third Generation (2002-2005)

Maintenance and Specifications  
3. The fuel cap may not have been securely tightened.  
These temporary malfunctions can be corrected by filling the fuel tank  
with good quality fuel and/or properly tightening the fuel cap. After three  
driving cycles without these or any other temporary malfunctions  
present, the Check Engine/Service Engine Soon light should turn off.  
(A driving cycle consists of a cold engine startup followed by mixed  
city/highway driving.) No additional vehicle service is required.  
If the Check Engine/Service Engine Soon light remains on, have your  
vehicle serviced at the first available opportunity.  
Readiness for Inspection/Maintenance (I/M) testing  
In some localities, it may be a legal requirement to pass an I/M test of  
the on-board diagnostics system. If your “Check Engine/Service Engine  
Soon” light is on, refer to the description in the Warning lights and  
chimes section of the Instrument cluster chapter. Your vehicle may not  
pass the I/M test with the “Check Engine/Service Engine Soon” light on.  
If the vehicle’s powertrain system or its battery has just been serviced,  
the on-board diagnostics system is reset to a “not ready for I/M test”  
condition. To ready the on-board diagnostics system for I/M testing, a  
minimum of 30 minutes of city and highway driving is necessary as  
described below:  
First, at least 10 minutes of driving on an expressway or highway.  
Next, at least 20 minutes driving in stop-and-go, city-type traffic with  
at least four idle periods.  
Allow the vehicle to sit for at least eight hours without starting the  
engine. Then, start the engine and complete the above driving cycle. The  
engine must warm up to its normal operating temperature. Once started,  
do not turn off the engine until the above driving cycle is complete.  
CHECKING AND ADDING POWER STEERING FLUID  
Check the power steering fluid. Refer to the scheduled maintenance  
guide for the service interval schedules. If adding fluid is necessary, use  
only MERCONATF.  
250  
2003 Explorer (exp)  
Owners Guide (post-2002-fmt)  
USA English (fus)  
Maintenance and Specifications  
4.0L SOHC V6 engine  
4.6L V8 engine  
1. Start the engine and let it run until it reaches normal operating  
temperature (the engine coolant temperature gauge indicator will be  
near the center of the normal area between H and C).  
2. While the engine idles, turn the steering wheel left and right several  
times.  
3. Turn the engine off.  
4. Check the fluid level in the reservoir.  
5. The fluid level should be between the MIN and MAX lines. Do not add  
fluid if the level is in this range.  
6. If the fluid is low, add fluid in small amounts, continuously checking  
the level until it reaches the correct operating range. Be sure to put the  
cap back on the reservoir.  
251  
2003 Explorer (exp)  
Owners Guide (post-2002-fmt)  
USA English (fus)