2004-2009 Hyundai Tucson SUV VEHICLE MAINTENANCE REQUIREMENTS -> EXPLANATION OF SCHEDULED MAINTENANCE ITEMS User Manual
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VEHICLE MAINTENANCE REQUIREMENTS -> EXPLANATION OF SCHEDULED MAINTENANCE ITEMS for Your Hyundai Tucson SUV First Generation (2004-2009)

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VEHICLE MAINTENANCE REQUIREMENTS
8
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EXPLANATION OF SCHED-
ULED MAINTENANCE ITEMS
F060M01A-AAT
o Engine Oil and Filter
The engine oil and filter should be
changed at the intervals specified in
the maintenance schedule. If the car
is being driven in severe conditions,
more frequent oil and filter changes
are required.
F060B01A-AAT
o Drive Belts
Inspect all drive belts for evidence of
cuts, cracks, excessive wear or oil
saturation and replace if necessary.
Drive belts should be checked periodi-
cally for proper tension and adjusted
as necessary.
F060C01A-AAT
o Fuel Filter
A clogged filter can limit the speed at
which the vehicle may be driven, dam-
age the emission system and cause
hard starting. If an excessive amount
of foreign matter accumulates in the
fuel tank, the filter may require re-
placement more frequently.
After installing a new filter, run the
engine for several minutes, and check
for leaks at the connections. Fuel fil-
ters should be installed by trained
technicians.
WARNING (Diesel only):
Never work on injection system with
engine running or within 30 sec-
onds after shutting off engine. High
pressure pump, rail, injectors and
high pressure pipes are subject to
high pressure even after the engine
stopped. The fuel jet produced by
fuel leaks may cause serious injury,
if it touch the body. People using
pacemakers should not move than
30cm closer to the ECU or wiring
harness within the engine room
while engine is running, since the
high currents in the Common Rail
system produce considerable mag-
netic fields.
F060D01TB-AAT
o Fuel Lines, Fuel Hoses and
Connections
Check the fuel lines, fuel hoses and
connections for leakage and damage.
Have a trained technician replace any
damaged or leaking parts immediately.
5
VEHICLE MAINTENANCE REQUIREMENTS
9
F060H01A-AAT
o Air Cleaner Filter
A Genuine Hyundai air cleaner filter is
recommended when the filter is re-
placed.
F060J01A-AAT
o Spark Plugs
(For Gasoline Engine)
Make sure to install new spark plugs
of the correct heat range.
F060E01A-AAT
o Timing Belt
Inspect all parts related to the timing
belt for damage and deformation. Re-
place any damaged parts immediately.
F060G01A-AAT
o Vapor Hose and Fuel Filler Cap
The vapor hose and fuel filler cap
should be inspected at those intervals
specified in the maintenance sched-
ule. Make sure that a new vapor hose
or fuel filler cap is correctly replaced.
F060F01A-AAT
o Vacuum, Crankcase
Ventilation Hoses
Inspect the surface of hoses for evi-
dence of heat and/or mechanical dam-
age. Hard and brittle rubber, cracking,
tears, cuts, abrasions, and excessive
swelling indicate deterioration. Particu-
lar attention should be paid to examine
those hose surfaces nearest to high
heat sources, such as the exhaust
manifold.
Inspect the hose routing to assure that
the hoses do not come in contact with
any heat source, sharp edges or mov-
ing component which might cause heat
damage or mechanical wear. Inspect
all hose connections, such as clamps
and couplings, to make sure they are
secure, and that no leaks are present.
Hoses should be replaced immedi-
ately if there is any evidence of dete-
rioration or damage.
F070C01A-AAT
o Coolant
The coolant should be changed at
the intervals specified in the mainte-
nance schedule.
F070B01A-GAT
o Cooling System
Check the cooling system part, such
as radiator, coolant reservoir, hoses
and connections for leakage and dam-
age. Replace any damaged parts.
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VEHICLE MAINTENANCE REQUIREMENTS
10
F070L01A-AAT
o Suspension Mounting Bolts
Check the suspension connections for
looseness or damage. Retighten to the
specified torque.
F070J01A-AAT
o Brake Pads, Calipers and
Rotors
Check the pads for excessive wear,
discs for run out and wear, and cali-
pers for fluid leakage.
F070K01A-AAT
o Exhaust Pipe and Muffler
Visually inspect the exhaust pipes,
muffler and hangers for cracks, dete-
rioration, or damage. Start the engine
and listen carefully for any exhaust
gas leakage. Tighten connections or
replace parts as necessary.
F070F01A-AAT
o Brake Hoses and Lines
Visually check for proper installation,
chafing, cracks, deterioration and any
leakage. Replace any deteriorated or
damaged parts immediately.
F070G02A-AAT
o Brake Fluid
Check brake fluid level in the brake
fluid reservoir. The level should be
between 'MIN' and 'MAX' marks on the
side of the reservoir. Use only hydrau-
lic brake fluid conforming to DOT 3 or
DOT 4.
F070H01A-AAT
o Rear Brake Drums / Linings,
Parking Brake
Check the rear brake drums and lin-
ings for scoring, burning, leaking fluid,
broken parts, and excessive wear. In-
spect the parking brake system in-
cluding the parking brake lever and
cables. For detailed service proce-
dures, refer to the Shop Manual.
F070E05A-AAT
o Automatic Transaxle Fluid
The fluid level should be in the "HOT"
range of the dipstick, after the engine
and transaxle are at normal operating
temperature. Check the automatic
transaxle fluid level with the engine
running and the transaxle in neutral,
with the parking brake properly ap-
plied. Use Hyundai Genuine ATF SP-
III, DIAMOND ATF SP-III, SK ATF
SP-III or other brands appraoved by
Hyundai Motor Co., when adding or
changing fluid.
F070D01A-AAT
o Manual Transaxle Oil
Inspect the manual transaxle oil ac-
cording to the maintenance schedule.
NOTE:
If the oil level is low, check for
possible leaks before adding oil. Do
not overfill.
5
VEHICLE MAINTENANCE REQUIREMENTS
11
F070M01A-AAT
o Steering Gear Box, Linkage &
Boots/Lower Arm Ball Joint
With the vehicle stopped and engine
off, check for excessive free-play in
the steering wheel.
Check the linkage for bends or dam-
age. Check the dust boots and ball
joints for deterioration, cracks, or dam-
age. Replace any damaged parts.
F070N01A-AAT
o Power Steering Pump,
Belt and Hoses
Check the power steering pump and
hoses for leakage and damage. Re-
place any damaged or leaking parts
immediately. Inspect the power steer-
ing belt for evidence of cuts, cracks,
excessive wear, oiliness and proper
tension. Replace or adjust it if neces-
sary.
F070P01A-AAT
o Drive Shafts and Boots
Check the drive shafts, boots and
clamps for cracks, deterioration, or
damage. Replace any damaged parts
and, if necessary, repack the grease.
F070Q01A-AAT
o Air Conditioning Refrigerant
Check the air conditioning lines and
connections for leakage and damage.
Check air conditioning performance
according to the relevant shop manual
if necessary.

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