Get Maintenance Guide for Kia Picanto 4 Door First Generation (2004-2010)

Engine compartment / 7-2

Maintenance services / 7-4

Owner maintenance / 7-6

Scheduled maintenance service / 7-8

Explanation of scheduled maintenance items / 7-21

Engine oil / 7-23

Engine coolant / 7-25

Brakes/clutch fluid / 7-27

Automatic transaxle fluid / 7-29

Washer fluid / 7-31

Parking brake / 7-31

Fuel filter / 7-32

Air cleaner / 7-34

Climate control air filter / 7-35

Wiper blades / 7-37

Battery / 7-38

Maintenance

7

Tires and wheels / 7-41

Fuses / 7-51

Light bulbs / 7-58

Appearance care / 7-64

Emission control system / 7-70

Maintenance

ENGINE COMPARTMENT

■ Gasoline Engine

1. Engine coolant reservoir

2. Engine oil filler cap

3. Brake fluid reservoir

4. Air cleaner

5. Fuse box

6. Negative battery terminal

7. Positive battery terminal

8. Automatic transaxle fluid dipstick*

9. Radiator cap

10. Engine oil dipstick

11. Windshield washer fluid reservoir

* : if equipped

* The actual engine compartment in the vehicle may differ from the illustration.

G010000ASA

OSA010003-2

7 2

Maintenance

■ Diesel Engine

1. Engine coolant reservoir

2. Engine oil filler cap

3. Brake fluid reservoir

4. Fuel filter

5. Air cleaner

6. Fuse box

7. Negative battery terminal

8. Positive battery terminal

9. Radiator cap

10. Engine oil dipstick

11. Windshield washer fluid reservoir

* The actual engine compartment in the vehicle may differ from the illustration.

OSA077002

7 3

Maintenance

MAINTENANCE SERVICES

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You should exercise the utmost care to

prevent damage to your vehicle and

injury to yourself whenever performing

any maintenance or inspection proce-

dures.

Owner’s responsibility

Owner maintenance precautions

Improper or incomplete service may

result in problems. This section gives

instructions only for the maintenance

items that are easy to perform.

✽

NOTICE

Maintenance Service and Record

Retention are the owner's responsibility.

Should you have any doubts concerning

the inspection or servicing of your vehi-

cle, we strongly recommend that you

have an authorized KIA dealer perform

this work.

As explained earlier in this section, sev-

eral procedures can be done only by an

authorized KIA dealer with special tools.

You should retain documents that show

proper maintenance has been performed

on your vehicle in accordance with the

scheduled maintenance service charts

shown on the following pages. You need

this information to establish your compli-

ance with the servicing and maintenance

requirements of your vehicle warranties.

✽

NOTICE

An authorized KIA dealer has factory-

trained technicians and genuine KIA

parts to service your vehicle properly. For

expert advice and quality service, see an

authorized KIA dealer.

Improper owner maintenance during

the warranty period may affect warran-

ty coverage. For details, read the sepa-

rate Warranty & Maintence book pro-

vided with the vehicle. If you're unsure

about any servicing or maintenance pro-

cedure, have it done by an authorized

KIA dealer.

Detailed warranty information is provided

in your Warranty & Maintenance book.

Inadequate, incomplete or insufficient

servicing may result in operational prob-

lems with your vehicle that could lead to

vehicle damage, an accident, or person-

al injury.

Repairs and adjustments required as a

result of improper maintenance or a lack

of required maintenance are not covered.

We recommend you have your vehicle

maintained and repaired by an author-

ized KIA dealer. An authorized KIA deal-

er meets KIA’s high service quality stan-

dards and receives technical support

from KIA in order to provide you with a

high level of service satisfaction.

7 4

Maintenance

WARNING - Maintenance

work

WARNING - Diesel Engine

Never work on the injection system

with the engine running or within

30 seconds after shutting the

engine off. High-pressure pump,

rail, injectors and high-pressure

pipes are subject to high pressure

even after the engine stopped. The

fuel jet produced by fuel leaks may

cause serious injury, if it touches

the body. People using pacemakers

should not move than 30cm closer

to the ECU or wiring harness within

the engine room while engine is

running, since the high currents in

the electronic engine control sys-

tem produce considerable magnet-

ic fields.

• Performing maintenance work on

a vehicle can be dangerous. You

can be seriously injured while

performing some maintenance

procedures. If you lack sufficient

knowledge and experience or the

proper tools and equipment to do

the work, have it done by an

authorized KIA dealer.

• Working under the hood with the

engine running is dangerous. It

becomes even more dangerous

when you wear jewelry or loose

clothing. These can become

entangled in moving parts and

result in injury. Therefore, if you

must run the engine while work-

ing under the hood, make certain

that you remove all jewelry (espe-

cially rings, bracelets, watches,

and necklaces) and all neckties,

scarves, and similar loose cloth-

ing before getting near the

engine or cooling fans.

7 5

Maintenance

OWNER MAINTENANCE

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Owner maintenance schedule

The following lists are vehicle checks and

inspections that should be performed by

the owner or an authorized KIA dealer at

the frequencies indicated to help ensure

safe, dependable operation of your vehi-

cle.

While operating your vehicle:

G030101AUN

• Note any changes in the sound of the

exhaust or any smell of exhaust fumes

in the vehicle.

When you stop for fuel:

• Check the engine oil level.

• Check the coolant level in the coolant

reservoir.

• Check for vibrations in the steering

wheel. Notice any increased steering

effort or looseness in the steering

wheel, or change in its straight-ahead

position.

• Check the windshield washer fluid

level.

• Look for low or under-inflated tires.

Any adverse conditions should be

brought to the attention of your dealer as

soon as possible.

These Owner Maintenance Checks are

generally not covered by warranties and

you may be charged for labor, parts and

lubricants used.

• Notice if your vehicle constantly turns

slightly or “pulls” to one side when trav-

eling on smooth, level road.

WARNING

Be careful when checking your

engine coolant level when the

engine is hot. Scalding hot coolant

and steam may blow out under

pressure. This could cause burns

or other serious injury.

• When stopping, listen and check for

unusual sounds, pulling to one side,

increased brake pedal travel or “hard-

to-push” brake pedal.

• If any slipping or changes in the oper-

ation of your transaxle occurs, check

the transaxle fluid level.

• Check the automatic transaxle P

(Park) function.

• Check the parking brake.

• Check for fluid leaks under your vehicle

(water dripping from the air condition-

ing system during or after use is nor-

mal).

7 6

Maintenance

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G030105APA

At least monthly:

• Check coolant level in the engine

coolant reservoir.

At least twice a year

(i.e., every Spring and Fall):

At least once a year:

• Clean body and door drain holes.

• Check radiator, heater and air condi-

tioning hoses for leaks or damage.

• Lubricate door hinges and checks, and

hood hinges.

• Check the operation of all exterior

lights, including the stoplights, turn sig-

nals and hazard warning flashers.

• Check windshield washer spray and

wiper operation. Clean the wiper

blades with clean cloth dampened with

washer fluid.

• Lubricate door and hood locks and

latches.

• Check the inflation pressures of all

tires including the spare.

• Lubricate door rubber weatherstrips.

• Check the air conditioning system.

• Check the headlight alignment.

• Check the muffler, exhaust pipes,

shields and clamps.

• Inspect and lubricate automatic

transaxle linkage and controls.

• Clean battery and terminals.

• Check the lap/shoulder belts for wear

and function.

• Check the brake/clutch fluid level.

• Check for worn tires and loose wheel

lug nuts.

7 7

Maintenance

SCHEDULED MAINTENANCE SERVICE

G040000ASA

If your vehicle is operated under the

Follow Normal Maintenance Schedule if

the vehicle is usually operated where

none of the following conditions apply. If

any of the following conditions apply, fol-

low Maintenance Under Severe Usage

Conditions.

above conditions, you should inspect,

replace or refill more frequently than the

following Normal Maintenance Schedule.

After the periods or distance shown in

the chart, continue to follow the pre-

scribed maintenance intervals.

• Repeated short distance driving.

• Driving in dusty conditions or sandy

areas.

• Extensive use of brakes.

• Driving in areas where salt or other

corrosive materials are being used.

• Driving on rough or muddy roads.

• Driving in mountainous areas.

• Extended periods of idling or low

speed operation.

• Driving for a prolonged period in cold

temperatures and/or extremely humid

climates.

• More than 50% driving in heavy city

traffic during hot weather above 32°C

(90°F).

7 8

Maintenance

G040100ASA

NORMAL MAINTENANCE SCHEDULE - GASOLINE ENGINE

MAINTENANCE

INTERVALS

Number of months or driving distance, whichever comes first

Months

12

10

15

24

20

30

36

30

45

48

40

60

50

75

72

60

90

84

70

96

80

120

I

Miles×1,000

Km×1,000

MAINTENANCE

ITEM

105

At first, inspect 90,000 km (60,000 miles) or 72 months

I

For Europe

Drive belts *¹

after that, inspect every 30,000 km (20,000 miles) or 24 months

Except Europe

I

Replace every 10,000 km (6,250 miles) or 12 months *³

Engine oil and engine

oil filter *²

For Middle East

Except Middle East

R

Replace every 135,000 km (90,000 miles)

Inspect when replacing the drive belt or timing belt

Engine timing belt

Tensioner, idler and damper pulley

For China, India, Middle East

R

I

R

I

R

I

R

I

R

I

R

I

Air cleaner filter

Spark plugs

Except China, India, Middle East

For Europe

R

Replace every 40,000 km (25,000 miles) *⁴

Except Europe

I : Inspect and if necessary, adjust, correct, clean or replace.

R : Replace or change.

*¹: Adjust alternator and power steering (and water pump drive belt) and air conditioner drive belt (if equipped).

Inspect and if necessary correct or replace.

*²: Check the engine oil level and leak every 500 km (350 miles) or before starting a long trip.

*³: Driving in summer season temperature over 40 °C (104 °F - SAUDI, UAE, OMAN, KUWAIT, BAHRAIN, QATAR, IRAN,

YEMEN ETC) or driving over 170 km/h (106 mile/h) must conform the severe driving condition.

*⁴: For your convenience, it can be replaced prior to it's interval when you do maintenance of other items.

7 9

Maintenance

NORMAL MAINTENANCE SCHEDULE - GASOLINE ENGINE (CONT.)

Number of months or driving distance, whichever comes first

MAINTENANCE

INTERVALS

Months

12

10

15

24

20

30

I

36

30

45

48

40

60

I

60

50

75

72

60

90

I

84

70

96

Miles×1,000

Km×1,000

80

MAINTENANCE

ITEM

105

120

Valve clearance *⁵

I

Vapor hose and fuel filler cap

Vacuum hose

I

Vacuum hose (for VGT & throttle body & SCV)

(if equipped)

I

For Europe

Fuel filter *⁶

I

R

I

R

I

Except Europe

Fuel lines, hoses and connections

I

Inspect “Coolant level and leak” every day

Inspect “Water pump” when replacing the drive belt or timing belt

Cooling system

I : Inspect and if necessary, adjust, correct, clean or replace.

R : Replace or change.

*⁵: Inspect for excessive valve noise and/or engine vibration and adjust if necessary. An authorized KIA dealer should perform

the operation.

*⁶: In case of hard starting or abnormal fuel pressure, replace the fuel filter immediately regardless of maintenance schedule.

7 10

Maintenance

NORMAL MAINTENANCE SCHEDULE - GASOLINE ENGINE (CONT.)

Number of months or driving distance, whichever comes first

MAINTENANCE

INTERVALS

Months

12

10

15

24

20

30

36

30

45

48

40

60

50

75

72

60

90

84

70

96

80

Miles×1,000

Km×1,000

MAINTENANCE

ITEM

105

120

At first, replace at 100,000 km (62,500 miles) or 60 months:

after that, replace every 40,000 km (25,000 miles) or 24 months *⁸

For Europe

Engine coolant *⁷

At first, replace at 48,000 km (30,000 miles) or 24 months:

after that, replace every 40,000 km (25,000 miles) or 24 months *⁸

Except Europe

Battery condition

I

All electrical systems

Brake lines, hoses and connections

I

Brake pedal, clutch pedal (if equipped)

Parking brake

I

For Europe

Except Europe

I

R

I

R

I

R

I

R

I

Brake/clutch fluid

Disc brakes and pads

I

Drum brakes and linings (if equipped)

I

I : Inspect and if necessary, adjust, correct, clean or replace.

R : Replace or change.

*⁷: When adding coolant, use only a qualified coolant additive for your vehicle and never mix hard water in the coolant filled at

the factory. An improper coolant mixture can result in serious malfunction or engine damage.

*⁸: For your convenience, it can be replaced prior to it's interval when you do maintenance of other items.

7 11

Maintenance

NORMAL MAINTENANCE SCHEDULE - GASOLINE ENGINE (CONT.)

Number of months or driving distance, whichever comes first

MAINTENANCE

INTERVALS

Months

12

10

15

I

24

20

30

I

36

30

45

I

48

60

50

75

I

72

60

90

I

84

70

105

I

96

Miles×1,000

Km×1,000

40

80

MAINTENANCE

ITEM

60

I

120

Steering gear rack, linkage and boots

Driveshaft and boots

I

Tire (pressure & tread wear)

I

Front suspension ball joints

I

Bolt and nuts on chassis and body

Air conditioner refrigerant (if equipped)

Air conditioner compressor (if equipped)

I

Climate control air filter

(if equipped)

For Europe

Except Europe

R

I

R

I

R

Manual transaxle fluid (if equipped)

Automatic transaxle fluid (if equipped)

I

I : Inspect and if necessary, adjust, correct, clean or replace.

R : Replace or change.

7 12

Maintenance

G040200ASA

MAINTENANCE UNDER SEVERE USAGE CONDITIONS - GASOLINE ENGINE

The following items must be serviced more frequently on cars mainly used under severe driving conditions.

Refer to the chart below for the appropriate maintenance intervals.

R : Replace

I : Inspect and if necessary, adjust, correct, clean or replace

Maintenance

MAINTENANCE ITEM

Maintenance intervals

Driving condition

operation

Engine oil and engine

oil filter

For Middle East

R

Every 5,000 km (3,000 miles) or 6 months

Every 7,500 km (4,500 miles) or 6 months

A, B, C, D, E,

F, G, H, I, K

Except Middle East

Replace more frequently

Air cleaner filter

Spark plugs

R

C, E

B, H

depending on the condition

Replace more frequently

depending on the condition

Engine timing belt

Every 90,000 km (60,000 miles) or 72 months B, C, D, E, F, G, I

C, D, E, G,

Every 120,000 km (80,000 miles)

Manual transaxle fluid (if equipped)

Automatic transaxle fluid For Europe

H, I, K

R

Every 90,000 km (60,000 miles)

Every 100,000 km (62,000 miles)

A, C, D, E, F,

G, H, I, K

(if equipped)

Except Europe

Inspect more frequently

Steering gear rack, linkage and boots

I

C, D, E, F, G

depending on the condition

7 13

Maintenance

operation

Maintenance intervals

MAINTENANCE ITEM

Driving condition

C, D, E, F, G

Inspect more frequently

Front suspension ball joints

I

depending on the condition

Inspect more frequently

Disc brakes and pads, calipers and rotors

C, D, E, G, H

depending on the condition

Inspect more frequently

Drum brakes and linings (if equipped)

Parking brake

I

C, D, E, G, H

C, D, G, H

depending on the condition

Inspect more frequently

depending on the condition

B, C, D, E, F,

G, H, I, J, K

Inspect more frequently

Driveshaft and boots

depending on the condition

Inspect more frequently

Climate control air filter (if equipped)

C, E, G

depending on the condition

Severe driving conditions

G : Driving in mountainous areas

H : Towing a trailer

A : Repeated short distance driving

B : Extensive idling

I : Driving as patrol car, taxi, commercial car or vehicle tow-

ing

C : Driving in dusty, rough roads

J : Driving in very cold weather

D : Driving in areas using salt or other corrosive

materials or in very cold weather

K : Driving over 170 km/h (106 mile/h)

L : Frequently driving in stop-and-go conditions

E : Driving in sandy areas

F : More than 50 % driving in heavy city traffic during hot

weather above 32°C (90°F)

7 14

Maintenance

G040300ASA

NORMAL MAINTENANCE SCHEDULE - DIESEL ENGINE

MAINTENANCE

INTERVALS

Number of months or driving distance, whichever comes first

Months

12

12.5

20

24

25

40

36

37.5

60

48

50

80

60

72

75

84

96

100

160

I

Miles×1,000

Km×1,000

62.5

100

87.5

140

MAINTENANCE

ITEM

120

I

At first, inspect 80,000 km (50,000 miles) or 48 months

I

Drive belts

after that, inspect every 20,000 km (12,500 miles) or 12 months

Engine oil and

engine oil filter *¹

For Europe

R

Except Europe

Replace every 10,000 km (6,000 miles) or 12 months

Inspect when replacing the drive belt

Tensioner, idler and damper pulley

Replace every 15,000 km (10,000 miles)

For China, India, Middle East

Air cleaner filter

Except China, India, Middle East

I

R

I

R

I

R

I

R

I : Inspect and if necessary, adjust, correct, clean or replace.

R : Replace or change.

*¹: Check the engine oil level and leak every 500 km (350 miles) or before starting a long trip.

7 15

Maintenance

NORMAL MAINTENANCE SCHEDULE - DIESEL ENGINE (CONT.)

Number of months or driving distance, whichever comes first

MAINTENANCE

INTERVALS

Months

12

12.5

20

24

25

40

I

36

37.5

60

48

50

80

I

60

72

75

120

I

84

96

100

160

I

Miles×1,000

Km×1,000

62.5

100

87.5

140

MAINTENANCE

ITEM

Fuel filler cap

Vacuum hose (for VGT & throttle body & SCV)

(if equipped)

I

For Europe

I

R

I

R

Fuel filter cartridge *²

Replace every 30,000 km (20,000 miles) or 24 months

Except Europe

Fuel lines, hoses and connections

Cooling system

I

Inspect “Coolant level adjustment and leak” every day

I : Inspect and if necessary, adjust, correct, clean or replace.

R : Replace or change.

*²: This interval depends on fuel quality. It is applicable only when using a qualified fuel, "EN 590 or equivalent".

If the diesel fuel specifications don't meet the European standards EN 590, replace it more frequently. Consult an authorized

KIA dealer for details.

In case of low engine power or fuel pressure decrease of the fuel filter, replace fuel filter immediately regardless of mainte-

nance schedule.

7 16

Maintenance

NORMAL MAINTENANCE SCHEDULE - DIESEL ENGINE (CONT.)

Number of months or driving distance, whichever comes first

MAINTENANCE

INTERVALS

Months

12

12.5

20

24

25

40

36

37.5

60

48

50

80

60

72

75

84

96

Miles×1,000

Km×1,000

62.5

100

87.5

140

100

160

MAINTENANCE

ITEM

120

At first, replace at 100,000 km (62,500 miles) or 60 months:

after that, replace every 40,000 km (25,000 miles) or 24 months *⁴

For Europe

Engine coolant *³

At first, replace at 48,000 km (30,000 miles) or 24 months:

after that, replace every 40,000 km (25,000 miles) or 24 months *⁴

Except Europe

Battery condition

I

All electrical systems

Brake lines, hoses and connections

I

Brake pedal, clutch pedal (if equipped)

Parking brake

I

For Europe

Except Europe

R

I

R

I

R

I

R

I

Brake/clutch fluid

Disc brakes and pads

I

Drum brakes and linings (if equipped)

I

I : Inspect and if necessary, adjust, correct, clean or replace.

R : Replace or change.

*³: When adding coolant, use only a qualified coolant additive for your vehicle and never mix hard water in the coolant filled at

the factory. An improper coolant mixture can result in serious malfunction or engine damage.

*⁴: For your convenience, it can be replaced prior to it's interval when you do maintenance of other items.

7 17

Maintenance

NORMAL MAINTENANCE SCHEDULE - DIESEL ENGINE (CONT.)

Number of months or driving distance, whichever comes first

MAINTENANCE

INTERVALS

Months

12

24

36

48

60

72

84

96

Miles×1,000

Km×1,000

12.5

25

37.5

50

62.5

75

87.5

100

MAINTENANCE

ITEM

20

40

60

80

100

120

140

160

Steering gear rack, linkage and boots

Driveshaft and boots

I

Tire (pressure & tread wear)

I

Front suspension ball joints

I

Bolt and nuts on chassis and body

Air conditioner refrigerant (if equipped)

Air conditioner compressor (if equipped)

Climate control air filter (if equipped)

Manual transaxle fluid (if equipped)

I

R

I

R

I

R

I : Inspect and if necessary, adjust, correct, clean or replace.

R : Replace or change.

7 18

Maintenance

G040400ASA

MAINTENANCE UNDER SEVERE USAGE CONDITIONS - DIESEL ENGINE

The following items must be serviced more frequently on cars mainly used under severe driving conditions.

Refer to the chart below for the appropriate maintenance intervals.

R : Replace

I : Inspect and if necessary, adjust, correct, clean or replace

Maintenance

MAINTENANCE ITEM

Maintenance intervals

Driving condition

operation

Engine oil and

engine oil filter

For Europe

R

Every 10,000 km (6,200 miles) or 6 months

Every 5,000 km (3,000 miles) or 6 months

A, B, C, F, G,

H, I, J, K, L

Except Europe

Replace more frequently

Air cleaner filter

R

I

C, E

depending on the condition

Manual transaxle fluid (if equipped)

Steering gear rack, linkage and boots

Every 120,000 km (75,000 miles)

C, D, E, G, H, I, K

C, D, E, F, G

Inspect more frequently

depending on the condition

7 19

Maintenance

operation

Maintenance intervals

MAINTENANCE ITEM

Driving condition

C, D, E, F, G

C, D, E, G, H

C, D, G, H

Inspect more frequently

Front suspension ball joints

Disc brakes and pads, calipers and rotors

Drum brakes and linings (if equipped)

Parking brake

I

depending on the condition

Inspect more frequently

depending on the condition

Inspect more frequently

depending on the condition

Inspect more frequently

depending on the condition

Inspect more frequently

Drive shaft and boots

C, D, E, F, G, H, I

C, E, G

depending on the condition

Inspect more frequently

Climate control air filter (if equipped)

depending on the condition

Severe driving conditions

A : Repeated short distance driving

B : Extensive idling

G : Driving in mountainous areas.

H : Towing a trailer

C : Driving in dusty, rough roads

I : Driving for patrol car, taxi, commercial car or vehicle tow-

ing

D : Driving in areas using salt or other corrosive

materials or in very cold weather

J : Driving in very cold weather

E : Driving in sandy areas

K : Driving over 170 km/h (106 mile/h)

L : Frequently driving in stop-and-go conditions

F : More than 50 % driving in heavy city traffic during hot

weather above 32 °C (90 °F)

7 20

Maintenance

EXPLANATION OF SCHEDULED MAINTENANCE ITEMS

G050100AUN

G050400AUN

G050600AUN

Engine oil and filter

Fuel lines, fuel hoses and con-

nections

Vapor hose and fuel filler cap

The engine oil and filter should be

changed at the intervals specified in the

maintenance schedule. If the car is being

driven in severe conditions, more fre-

quent oil and filter changes are required.

The vapor hose and fuel filler cap should

be inspected at those intervals specified

in the maintenance schedule. Make sure

that a new vapor hose or fuel filler cap is

correctly replaced.

Check the fuel lines, fuel hoses and con-

nections for leakage and damage. Have

an authorized KIA dealer replace any

damaged or leaking parts immediately.

G050200AUN

G050700AUN

Drive belts

Vacuum crankcase ventilation

hoses (if equipped)

WARNING - Diesel only

Never work on the injection system

with the engine running or within

30 seconds after shutting off the

engine. High pressure pump, rail,

injectors and high pressure pipes

are subject to high pressure even

after the engine has stopped. The

fuel jet produced by fuel leaks may

cause serious injury, if touched.

People using pacemakers should

not move than 30cm closer to the

ECU or wiring harness within the

engine room while engine is run-

ning, since the high currents in the

Common Rail system produce con-

siderable magnetic fields.

Inspect all drive belts for evidence of

cuts, cracks, excessive wear or oil satu-

ration and replace if necessary. Drive

belts should be checked periodically for

proper tension and adjusted as neces-

sary.

Inspect the surface of hoses for evidence

of heat and/or mechanical damage. Hard

and brittle rubber, cracking, tears, cuts,

abrasions, and excessive swelling indi-

cate deterioration. Particular attention

should be paid to examine those hose

surfaces nearest to high heat sources,

such as the exhaust manifold.

G050300AUN

Fuel filter (cartridge)

Inspect the hose routing to assure that

the hoses do not come in contact with

any heat source, sharp edges or moving

component which might cause heat dam-

age or mechanical wear. Inspect all hose

connections, such as clamps and cou-

plings, to make sure they are secure, and

that no leaks are present. Hoses should

be replaced immediately if there is any

evidence of deterioration or damage.

A clogged filter can limit the speed at

which the vehicle may be driven, damage

the emission system and cause multiple

issues such as hard starting. If an exces-

sive amount of foreign matter accumu-

lates in the fuel tank, the filter may

require replacement more frequently.

After installing a new filter, run the engine

for several minutes, and check for leaks

at the connections. Fuel filters should be

installed by an authorized KIA dealer.

7 21

Maintenance

G050800AUN

G051200AUN

G051600ASA

Air cleaner filter

Coolant

Brake fluid

A Genuine KIA air cleaner filter is recom-

mended when the filter is replaced.

The coolant should be changed at the

intervals specified in the maintenance

schedule.

Check the brake fluid level in the brake

fluid reservoir. The level should be

between “MIN” and “MAX” marks on the

side of the reservoir. Use only hydraulic

brake fluid conforming to DOT 3 or DOT

4 specification.

G050900AUN

G051300AUN

Spark plugs (for gasoline engine)

Manual transaxle fluid

(if equipped)

Make sure to install new spark plugs of

the correct heat range.

G051700AUN

Inspect the manual transaxle fluid

according to the maintenance schedule.

Parking brake

G051000AUN

Inspect the parking brake system includ-

ing the parking brake lever and cables.

Valve clearance (if equipped)

G051400AUN

Inspect excessive valve noise and/or

engine vibration and adjust if necessary.

An authorized KIA dealer should perform

the operation.

Automatic transaxle fluid

(if equipped)

G051800APA

Rear brake drums and linings

(if equipped)

The fluid level should be in the "HOT"

range of the dipstick, after the engine

and transaxle are at normal operating

temperature. Check the automatic

transaxle fluid level with the engine run-

ning and the transaxle in neutral, with the

parking brake properly applied.

Check the rear brake drums and linings

for scoring, burning, leaking fluid, broken

parts, and excessive wear.

G051100AUN

Cooling system

Check the cooling system components,

such as radiator, coolant reservoir, hoses

and connections for leakage and dam-

age. Replace any damaged parts.

G051900AUN

Brake discs, pads, calipers and

rotors

G051500AUN

Brake hoses and lines

Check the pads for excessive wear, discs

for run out and wear, and calipers for fluid

leakage.

Visually check for proper installation,

chafing, cracks, deterioration and any

leakage. Replace any deteriorated or

damaged parts immediately.

7 22

Maintenance

ENGINE OIL

G052100AUN

G052400AUN

Suspension mounting bolts

Drive shafts and boots

Check the suspension connections for

looseness or damage. Retighten to the

specified torque.

Check the drive shafts, boots and clamps

for cracks, deterioration, or damage.

Replace any damaged parts and, if nec-

essary, repack the grease.

G052200AUN

G052500AUN

Steering gear box, linkage &

boots/lower arm ball joint

Air conditioning refrigerant

(if equipped)

With the vehicle stopped and engine off,

check for excessive free-play in the

steering wheel.

Check the air conditioning lines and con-

nections for leakage and damage.

OSA077003

Check the linkage for bends or damage.

Check the dust boots and ball joints for

deterioration, cracks, or damage.

Replace any damaged parts.

G060100AUN

Checking the engine oil level

1. Be sure the vehicle is on level ground.

2. Start the engine and allow it to reach

normal operating temperature.

G050500AUN

Timing belt (if equipped)

Inspect all parts related to the timing belt

for damage and deformation. Replace

any damaged parts immediately.

7 23

Maintenance

G060200ASA

3. Turn the engine off and wait for a few

minutes (about 5 minutes) for the oil to

return to the oil pan.

Changing the engine oil and filter

Have the engine oil and filter changed by

an authorized KIA dealer according to

the Maintenance Schedule at the begin-

ning of this section.

4. Pull the dipstick out, wipe it clean, and

re-insert it fully.

WARNING - Radiator hose

Be very careful not to touch the

radiator hose when checking or

adding the engine oil as it may be

hot enough to burn you.

WARNING

Used engine oil may cause skin irri-

tation or cancer if left in contact

with the skin for prolonged periods

of time. Used engine oil contains

chemicals that have caused cancer

in laboratory animals. Always pro-

tect your skin by washing your

hands thoroughly with soap and

warm water as soon as possible

after handling used oil.

OSA077004

5. Pull the dipstick out again and check

the level. The level should be between

F and L.

If it is near or at L, add enough oil to bring

the level to F. Do not overfill.

Use a funnel to help prevent oil from

being spilled on engine components.

Use only the specified engine oil. (Refer

to “Recommended lubricants and capaci-

ties” in section 8.)

CAUTION

Do not overfill the engine oil. It may

damage the engine.

7 24

Maintenance

ENGINE COOLANT

G070000AUN

■ Gasoline Engine

(Continued)

The high-pressure cooling system has a

reservoir filled with year-round antifreeze

coolant. The reservoir is filled at the fac-

tory.

• Turn the engine off and wait until

it cools down. Use extreme care

when removing the radiator cap.

Wrap a thick towel around it, and

turn it counterclockwise slowly to

the first stop. Step back while the

pressure is released from the

cooling system. When you are

sure all the pressure has been

released, press down on the cap,

using a thick towel, and continue

turning counterclockwise to

remove it.

Check the antifreeze protection and

coolant level at least once a year, at the

beginning of the winter season, and

before traveling to a colder climate.

G070100ASA

OSA070005

■ Diesel Engine

Checking the coolant level

WARNING - Removing

radiator cap

• Even if the engine is not operat-

ing, do not remove the radiator

cap or the drain plug while the

engine and radiator are hot. Hot

coolant and steam may still blow

out under pressure, causing seri-

ous injury.

• Never attempt to remove the radi-

ator cap while the engine is oper-

ating or hot. Doing so might lead

to cooling system and engine

damage and hot coolant or steam

could cause serious personal

injury.

OSA077005

(Continued)

Check the condition and connections of

all cooling system hoses and heater

hoses. Replace any swollen or deterio-

rated hoses.

The coolant level should be filled

between F and L marks on the side of the

coolant reservoir when the engine is

cool.

7 25

Maintenance

If the coolant level is low, add enough

specified coolant to provide protection

against freezing and corrosion. Bring the

level to F, but do not overfill. If frequent

additions are required, see an authorized

KIA dealer for a cooling system inspec-

tion.

For mixture percentage, refer to the fol-

lowing table.

Mixture Percentage (volume)

Ambient

Temperature

Water

Antifreeze

G070101AUN

-15°C (5°F)

-25°C (-13°F)

-35°C (-31°F)

-45°C (-49°F)

35

40

50

60

65

60

50

40

Recommended engine coolant

• Use only soft (de-mineralized) water in

the coolant mixture.

OSA077006

• The engine in your vehicle has alu-

minum engine parts and must be pro-

tected by an ethylene-glycol-based

coolant to prevent corrosion and freez-

ing.

WARNING - Radiator cap

Do not remove the radiator cap

when the engine and radiator are

hot. Scalding hot coolant and

steam may blow out under pres-

sure causing serious injury.

• DO NOT USE alcohol or methanol

coolant or mix them with the specified

coolant.

• Do not use a solution that contains

more than 60% antifreeze or less than

35% antifreeze, which would reduce

the effectiveness of the solution.

7 26

Maintenance

BRAKE/CLUTCH FLUID (IF EQUIPPED)

G070200AUN

If the level is low, add fluid to the MAX

level. The level will fall with accumulated

mileage. This is a normal condition asso-

ciated with the wear of the brake linings.

If the fluid level is excessively low, have

the brake system checked by an author-

ized KIA dealer.

Changing the coolant

Have coolant changed by an authorized

KIA dealer according to the Maintenance

Schedule at the beginning of this section.

CAUTION

Use only the specified brake/clutch fluid.

(Refer to “Recommended lubricants or

capacities” in section 8.)

Put a thick cloth around the radiator

cap before refilling the coolant in

order to prevent the coolant from

overflowing into engine parts such

as the generator.

OSA077007

Never mix different types of fluid.

G080100ASA

Checking the brake/clutch fluid

level

WARNING - Loss of brake

fluid

In the event the brake system

requires frequent additions of fluid,

the vehicle should be inspected by

an authorized KIA dealer.

Check the fluid level in the reservoir peri-

odically. The fluid level should be

between MAX and MIN marks on the

side of the reservoir.

WARNING - Coolant

• Do not use radiator coolant or

antifreeze in the washer fluid

reservoir.

Before removing the reservoir cap and

adding brake/clutch fluid, clean the area

around the reservoir cap thoroughly to

prevent brake/clutch fluid contamination.

• Radiator coolant can severely

obscure visibility when sprayed

on the windshield and may cause

loss of vehicle control or damage

to paint and body trim.

7 27

Maintenance

CAUTION

Do not allow brake/clutch fluid con-

tact the vehicle's body paint, as

WARNING - Brake/clutch

fluid

When changing and adding

brake/clutch fluid, handle it careful-

ly. Do not let it come in contact with

your eyes. If brake/clutch fluid

should come in contact with your

eyes, immediately flush them with a

large quantity of fresh tap water.

Have your eyes examined by a doc-

tor as soon as possible.

paint

damage

will

result.

Brake/clutch fluid, which has been

exposed to open air for an extended

time should never be used as its

quality cannot be guaranteed. It

should be disposed of properly.

Don't put in the wrong kind of fluid.

A few drops of mineral-based oil,

such as engine oil, in your

brake/clutch system can damage

brake system parts.

7 28

Maintenance

AUTOMATIC TRANSAXLE FLUID (IF EQUIPPED)

2.After the transaxle is warmed up suffi-

ciently [fluid temperature 70~80°C

(158~176°F)], for example by 10 min-

utes usual driving, move the shift lever

through all positions then place the

shift lever in N(Neutral) or P(Park)

position.

HOT

COLD

OSA077009

OSA077008

G100100ASA

3.Confirm if the fluid level is in the "HOT"

range on the level gauge. If the fluid

level is lower, add the specified fluid

from the fill hole. If the fluid level is

higher, drain the fluid from the drain

hole.

Checking the automatic transaxle

fluid level

The automatic transaxle fluid level

should be checked regularly.

Keep the vehicle on level ground with the

parking brake applied and check the fluid

level according to the following proce-

dure.

4.If the fluid level is checked in cold con-

dition [fluid temperature 20~30°C

(68~86°F)], add the fluid to the "COLD"

line and then recheck the fluid level

according to the above step 2.

1.Place the shift lever in N (Neutral) posi-

tion and confirm if the engine is run-

ning at normal idle speed.

7 29

Maintenance

Use only the specified automatic

transaxle fluid. (Refer to "Recommended

lubricants or capacities" in section 8.)

WARNING - Transaxle fluid

WARNING - Parking brake

The transaxle fluid level should be

checked when the engine is at nor-

mal operating temperature. This

means that the engine, radiator,

radiator hose and exhaust system

etc., are very hot. Exercise great

care not to burn yourself during

this procedure.

To avoid sudden movement of the

vehicle, apply the parking brake

and depress the brake pedal before

moving the shift lever.

G100200AUN

Changing the automatic transaxle

fluid

Have the automatic transaxle fluid

changed by an authorized KIA dealer

according to the Maintenance Schedule

at the beginning of this section.

✽

NOTICE

The “COLD” range is for reference only

and should NOT be used to determine

the transaxle fluid level.

CAUTION

✽

NOTICE

• Low fluid level causes transaxle

slippage. Overfilling can cause

foaming, loss of fluid and transaxle

malfunction.

New automatic transaxle fluid should be

red. The red dye is added so the assem-

bly plant can identify it as automatic

transaxle fluid and distinguish it from

engine oil or antifreeze. The red dye,

which is not an indicator of fluid quali-

ty, is not permanent. As the vehicle is

driven, the automatic transaxle fluid

will begin to look darker. The color may

eventually appear light brown.

Therefore, have an authorized KIA

dealer change the automatic transaxle

fluid according to the Scheduled

Maintenance at the beginning of this

section.

• The use of a non-specified fluid

could cause transaxle malfunc-

tion and failure.

7 30

Maintenance

WASHER FLUID

PARKING BRAKE

WARNING - Coolant

• Do not use radiator coolant or

antifreeze in the washer fluid

reservoir.

• Radiator coolant can severely

obscure visibility when sprayed

on the windshield and may cause

loss of vehicle control or damage

to the paint and body trim.

• Windshield Washer fluid agents

contain some amounts of alcohol

and can be flammable under cer-

tain circumstances. Do not allow

sparks or flame come in contact

with the washer fluid or the wash-

er fluid reservoir. Damage to the

vehicle or occupants could

occur.

OSA070010

OSA057021

G120100ASA

G140100ASA

Checking the washer fluid level

Checking the parking brake

Check the fluid level in the washer fluid

reservoir and add fluid if necessary. Plain

water may be used if washer fluid is not

available. However, use washer solvent

with antifreeze characteristics in cold cli-

mates to prevent freezing.

Check the stroke of the parking brake by

counting the number of “clicks’’ heard

while fully applying it from the released

position. Also, the parking brake alone

should securely hold the vehicle on a fair-

ly steep grade. If the stroke is more or

less than specified, have the parking

brake adjusted by an authorized KIA

dealer.

• Windshield washer fluid is poi-

sonous to humans and animals.

Do not drink and avoid coming in

contact with the windshield wash-

er fluid. Serious injury or death

could occur.

Stroke : 5~7 “clicks’’ at a force of

20 kg (44 lbs, 196 N).

7 31

Maintenance

FUEL FILTER (FOR DIESEL)

G150100ASA

CAUTION

Draining water from the fuel filter

If the water accumulated in the fuel

filter is not drained at proper times,

damages to the major parts such as

the fuel system can be caused by

water permeation in the fuel filter.

The fuel filter for diesel engine plays an

important role of separating water from

fuel and accumulating the water in its

bottom.

If water accumulates in the fuel filter, the

warning light comes on when the ignition

switch is in the ON position. If this warn-

ing light illuminates, take your car to an

authorized Kia dealer and have the sys-

tem checked.

HSM240-1

• Place a water trap under the fuel filter.

• Loosen the drain plug and drain the

water.

• After water is drained, securely tighten

the drain plug.

• After starting the engine, check to

make sure the fuel filter warning light is

off.

7 32

Maintenance

G150300ASA

G150200AUN

Extracting air from the fuel filter

Fuel filter cartridge replacement

If you drive until you have no fuel left or if

you replace the fuel filter, be sure to

extract air from the fuel system as it

makes it difficult to start the engine.

✽

NOTICE

When replacing the fuel filter cartridge,

use KIA genuine parts.

1. Remove the air vent bolt from the fuel

filter.

OSA077011

2. Pump up and down until the fuel flows

out of the plug opening.

✽

NOTICE

• Use cloths when you extract air so that

the fuel is not sprayed around.

• Clean the fuel around the fuel filter or

the injection pump before starting the

engine to prevent fire.

• Finally, check each part if the fuel is

leaking.

7 33

Maintenance

AIR CLEANER

OSA077014

OSA077012

OSA077013

G160100AUN

1. Loosen the air cleaner cover attaching

clips and open the cover.

Filter replacement

It must be replaced when necessary, and

should not be cleaned and reused.

OSA077015

2. Replace the air cleaner filter.

3. Lock the cover with the cover attaching

clips.

7 34

Maintenance

CLIMATE CONTROL AIR FILTER (IF EQUIPPED)

G170100ASA

Replace the filter according to the

Maintenance Schedule.

Filter inspection

If the vehicle is operated in extremely

dusty or sandy areas, replace the ele-

ment more often than the usual recom-

The climate control air filter should be

replaced according to the maintenance

schedule. If the vehicle is operated in

severely air-polluted cities or on dusty

rough roads for a long period, it should

be inspected more frequently. However, it

should be inspected when the air flow

volume rapidly drops. When you clean

the climate control air filter, clean it by

performing the following procedure, and

be careful to avoid damaging other com-

mended

intervals.

(Refer

to

“Maintenance under severe usage condi-

tions” in this section.)

CAUTION

• Do not drive with the air cleaner

removed; this will cause exces-

sive engine wear.

OSA077016

G170200ASA

ponents.

• When removing the air cleaner fil-

ter, be careful that dust or dirt

does not enter the air intake, or

damage may result.

Filter replacement

1. With the glove box open, remove the

stoppers on both sides to allow the

glove box to hang freely on the hinges.

• Use a KIA genuine part. Using

non-genuine parts could damage

the air flow sensor or turbocharg-

er.

7 35

Maintenance

OSA077017

1SAA5017

2. Pull out the hooks of the climate con-

trol air filter case (1).

3. Replace the climate control air filter.

4. Reassemble in the reverse order of

disassembly.

✽

NOTICE

When replacing the climate control air

filter install it properly. Otherwise, the

system may produce noise.

7 36

Maintenance

WIPER BLADES

CAUTION

To prevent damage to the wiper

blades, do not use gasoline,

kerosene, paint thinner, or other

solvents on or near them.

G180200AUN

Blade replacement

When the wipers no longer clean ade-

quately, the blades may be worn or

cracked, and require replacement.

1JBA5122

1LDA5023

G180100AUN

G180201AUN

Front windshield wiper blade

Blade inspection

CAUTION

1. Raise the wiper arm and turn the wiper

blade assembly to expose the plastic

locking clip.

✽

NOTICE

To prevent damage to the wiper

arms or other components, do not

attempt to move the wipers manual-

ly.

Commercial hot waxes applied by auto-

matic car washes have been known to

make the windshield difficult to clean.

CAUTION

Do not allow the wiper arm to fall

against the windshield, since it may

chip or crack the windshield.

Contamination of either the windshield or

the wiper blades with foreign matter can

reduce the effectiveness of the wind-

shield wipers. Common sources of con-

tamination are insects, tree sap, and hot

wax treatments used by some commer-

cial car washes. If the blades don’t wipe

properly, clean both the window and the

blades with a good cleaner or mild deter-

gent, and rinse thoroughly with clean

water.

CAUTION

The use of a non-specified wiper

blade could cause wiper malfunc-

tion and failure.

7 37

Maintenance

BATTERY

G180202AUN

Rear window wiper blade

To prevent damage to the wiper arms or

other components, have an authorized

KIA dealer replace the wiper blade.

1JBA7037

OSA077020

G190100AUN

For best battery service

• Keep the battery securely mounted.

• Keep the battery top clean and dry.

• Keep the terminals and connections

clean, tight, and coated with petroleum

jelly or terminal grease.

• Rinse any spilled electrolyte from the

battery immediately with a solution of

water and baking soda.

1JBA7038

2. Compress the clip and slide the blade

assembly downward.

3. Lift it off the arm.

• If the vehicle is not going to be used for

an extended time, disconnect the bat-

tery cables.

4. Install the blade assembly in the

reverse order of removal.

7 38

Maintenance

(Continued)

If any electrolyte gets into

(Continued)

WARNING - Battery

dangers

An inappropriately dis-

posed battery can be harm-

ful to the environment and

human health. Dispose the

battery according to your

local law(s) or regulation.

your eyes, flush your eyes

with clean water for at least

15 minutes and get immedi-

ate medical attention.

Always read the following

instructions carefully when

handling a battery.

Keep lighted cigarettes and

all other flames or sparks

away from the battery.

If electrolyte gets on your

skin, thoroughly wash the

contacted area. If you feel a

pain or a burning sensa-

tion, get medical attention

immediately.

• When lifting a plastic-cased bat-

tery, excessive pressure on the

case may cause battery acid to

leak, resulting in personal injury.

Lift with a battery carrier or with

your hands on opposite corners.

Hydrogen, a highly com-

bustible gas, is always

present in battery cells and

may explode if ignited.

Wear eye protection when

charging or working near a

battery. Always provide

ventilation when working in

an enclosed space.

• Never attempt to recharge the

battery when the battery cables

are connected.

Keep batteries out of the

reach of children because

batteries contain highly

corrosive SULFURIC ACID.

Do not allow battery acid to

contact your skin, eyes,

clothing or paint finish.

• The electrical ignition system

works with high voltage. Never

touch these components with the

engine running or the ignition

switched on.

(Continued)

Failure to follow the above warn-

ings can result in serious bodily

injury or death.

7 39

Maintenance

G190200AUN

(Continued)

Battery recharging

WARNING - Recharging

battery

When recharging the battery,

observe the following precautions:

• Before performing maintenance

or recharging the battery, turn off

all accessories and stop the

engine.

Your vehicle has a maintenance-free,

calcium-based battery.

• If the battery becomes discharged in a

short time (because, for example, the

headlights or interior lights were left on

while the vehicle was not in use),

recharge it by slow charging (trickle)

for 10 hours.

• The battery must be removed

from the vehicle and placed in an

area with good ventilation.

• The negative battery cable must

be removed first and installed

last when the battery is discon-

nected.

• Do not allow cigarettes, sparks,

or flame near the battery.

• If the battery gradually discharges

because of high electric load while the

vehicle is being used, recharge it at 20-

30A for two hours.

• Watch the battery during charg-

ing, and stop or reduce the charg-

ing rate if the battery cells begin

gassing (boiling) violently or if

the temperature of the electrolyte

of any cell exceeds 49°C (120°F).

G190300ASA

Reset items

Items should be reset after the battery

has been discharged or the battery has

been disconnected.

• Wear eye protection when check-

ing the battery during charging.

• Auto down window (See section 4)

• Climate control system (See section 4)

• Clock (See section 4)

• Disconnect the battery charger in

the following order.

• Audio (See section 4)

1. Turn off the battery charger main

switch.

2. Unhook the negative clamp from

the negative battery terminal.

3. Unhook the positive clamp from

the positive battery terminal.

(Continued)

7 40

Maintenance

TIRES AND WHEELS

G200100AUN

CAUTION

Tire care

• Underinflation also results in

excessive wear, poor handling

and reduced fuel economy.

Wheel deformation also is

possible. Keep your tire pres-

sures at proper levels. If a tire

frequently needs refilling,

have it checked by an author-

ized KIA dealer.

For proper maintenance, safety, and

maximum fuel economy, you must

always maintain the recommended

tire inflation pressures and stay with-

in the load limits and weight distribu-

tion recommended for your vehicle.

G200200AUN

Recommended cold tire inflation

pressures

• Overinflation produces

a

OSA087005

harsh ride, excessive wear at

the center of the tire tread, and

greater possibility of damage

from road hazards.

All specifications (sizes and pres-

sures) can be found on a label

attached to the vehicle.

All tire pressures (including the

spare) should be checked when the

tires are cold. “Cold Tires” means the

vehicle has not been driven for at

least three hours or driven less than

1.6 km (one mile).

WARNING - Tire underin-

flation

Recommended pressures must be

maintained for the best ride, top vehi-

cle handling, and minimum tire wear.

Severe underinflation can lead

to severe heat build-up, causing

blowouts, tread separation and

other tire failures that can result

in the loss of vehicle control

leading to severe injury or

death. This risk is much higher

on hot days and when driving

for long periods at high speed.

For recommended inflation pressure,

refer to “Tire and wheels” in section 8.

7 41

Maintenance

G200300AUN

CAUTION

CAUTION - Tire pressure

Always observe the following:

Checking tire inflation pressure

• Warm tires normally exceed

recommended cold tire pres-

sures by 28 to 41 kPa (4 to 6

psi). Do not release air from

warm tires to adjust the pres-

sure or the tires will be under-

inflated.

Check your tires once a month or

more.

• Check tire pressure when the

tires are cold. (After vehicle

has been parked for at least

three hours or hasn't been

driven more than 1.6 km (one

mile) since startup.)

Also, check the tire pressure of the

spare tire.

G200301AUN

How to check

• Be sure to reinstall the tire

inflation valve caps. Without

the valve cap, dirt or moisture

could get into the valve core

and cause air leakage. If a

valve cap is missing, install a

new one as soon as possible.

• Check the pressure of your

spare tire each time you check

the pressure of other tires.

Use a good quality gage to check tire

pressure.You can not tell if your tires

are properly inflated simply by look-

ing at them. Radial tires may look

properly inflated even when they're

underinflated.

• Never overload your vehicle.

Be careful not to overload a

vehicle luggage rack if your

vehicle is equipped with one.

Check the tire's inflation pressure

when the tires are cold. - "Cold"

means your vehicle has been sitting

for at least three hours or driven no

more than 1.6 km (1 mile).

• Worn, old tires can cause acci-

dents. If your tread is badly

worn, or if your tires have

been damaged, replace them.

WARNING - Tire Inflation

Overinflation or underinflation

can reduce tire life, adversely

affect vehicle handling, and

lead to sudden tire failure. This

could result in loss of vehicle

control and potential injury.

7 42

Maintenance

G200400AUN

Remove the valve cap from the tire

valve stem. Press the tire gage firm-

ly onto the valve to get a pressure

measurement. If the cold tire inflation

pressure matches the recommended

pressure on the tire and loading

information label, no further adjust-

ment is necessary. If the pressure is

low, add air until you reach the rec-

ommended amount.

Tire rotation

WARNING

• Inspect your tires frequently

for proper inflation as well as

wear and damage. Always use

a tire pressure gauge.

To equalize tread wear, it is recom-

mended that the tires be rotated

every 12,000 km (7,500 miles) or

sooner if irregular wear develops.

• Tires with too much or too lit-

tle pressure wear unevenly

causing poor handling, loss of

vehicle control, and sudden

tire failure leading to acci-

dents, injuries, and even

death.The recommended cold

tire pressure for your vehicle

can be found in this manual

and on the tire label located

on the driver's side center pil-

lar.

During rotation, check the tires for

correct balance.

When rotating tires, check for uneven

wear and damage. Abnormal wear is

usually caused by incorrect tire pres-

sure, improper wheel alignment, out-

of-balance wheels, severe braking or

severe cornering. Look for bumps or

bulges in the tread or side of the tire.

Replace the tire if you find either of

these conditions. Replace the tire if

fabric or cord is visible. After rotation,

be sure to bring the front and rear tire

pressures to specification and check

lug nut tightness.

If you overfill the tire, release air by

pushing on the metal stem in the

center of the tire valve. Recheck the

tire pressure with the tire gage. Be

sure to put the valve caps back on

the valve stems. They help prevent

leaks by keeping out dirt and mois-

ture.

• Worn tires can cause acci-

dents. Replace tires that are

worn, show uneven wear, or

are damaged.

Refer to “Tire and wheels” in section 8.

• Remember to check the pres-

sure of your spare tire. KIA

recommends that you check

the spare every time you

check the pressure of the

other tires on your vehicle.

7 43

Maintenance

G200500AUN

With a full-size spare tire

Disc brake pads should be inspected

for wear whenever tires are rotated.

Wheel alignment and tire balance

The wheels on your vehicle were

aligned and balanced carefully at the

factory to give you the longest tire life

and best overall performance.

✽

NOTICE

Rotate radial tires that have an

asymmetric tread pattern only from

front to rear and not from right to

left.

In most cases, you will not need to

have your wheels aligned again.

However, if you notice unusual tire

wear or your vehicle pulling one way

or the other, the alignment may need

to be reset.

CBGQ0706

Without a spare tire

WARNING

• Do not use the compact spare

tire for tire rotation.

If you notice your vehicle vibrating

when driving on a smooth road, your

wheels may need to be rebalanced.

• Do not mix bias ply and radial

ply tires under any circum-

stances. This may cause

unusual handling characteris-

tics that could cause death,

severe injury, or property

damage.

CAUTION

S2BLA790A

Improper wheel weights can

damage your vehicle's alu-

minum wheels. Use only

approved wheel weights.

Directional tires (if equipped)

CBGQ0707A

7 44

Maintenance

(Continued)

Tread wear indicator

WARNING - Replacing

tires

To reduce the chance of serious

or fatal injuries from an acci-

dent caused by tire failure or

loss of vehicle control:

• Using tires and wheel other

than the recommended sizes

could cause unusual handling

characteristics and poor vehi-

cle control, resulting in a seri-

ous accident.

• Replace tires that are worn,

show uneven wear, or are

damaged. Worn tires can

cause loss of braking effec-

tiveness, steering control, and

traction.

• Wheels that do not meet KIA’s

specifications may fit poorly

and cause in damage to the

vehicle or unusual handling

and poor vehicle control.

OEN076053

G200600AUN

• The ABS works by comparing

the speed of the wheels. Tire

size can affect wheel speed.

Tire replacement

• Do not drive your vehicle with

too little or too much pressure

in your tires. This can lead to

uneven wear and tire failure.

If the tire is worn evenly, a tread wear

indicator will appear as a solid band

across the tread. This shows there is

less than 1.6 mm (1/16 inch) of tread

left on the tire. Replace the tire when

this happens.

When replacing tires, all 4

tires must use the same size

originally supplied with the

vehicle. Using tires of a differ-

ent size can cause the ABS

(Anti-lock Brake System) and

ESP (Electronic Stability

Program) to work irregularly.

(if equipped)

• When replacing tires, never

mix radial and bias-ply tires

on the same car. You must

replace all tires (including the

spare) if moving from radial to

bias-ply tires.

Do not wait for the band to appear

across the entire tread before replac-

ing the tire.

(Continued)

7 45

Maintenance

G200601AUN

G200700BUN

G200800AUN

Compact spare tire replacement (if

equipped)

Wheel replacement

Tire traction

When replacing the metal wheels for Tire traction can be reduced if you

any reason, make sure the new drive on worn tires, tires that are

wheels are equivalent to the original improperly inflated or on slippery

factory units in diameter, rim width road surfaces. Tires should be

A compact spare tire has a shorter

tread life than a regular size tire.

Replace it when you can see the

tread wear indicator bars on the tire.

The replacement compact spare tire

should be the same size and design

tire as the one provided with your

new vehicle and should be mounted

on the same compact spare tire

wheel. The compact spare tire is not

designed to be mounted on a regular

size wheel, and the compact spare

tire wheel is not designed for mount-

ing a regular size tire.

and offset.

replaced when tread wear indicators

appear. To reduce the possibility of

losing control, slow down whenever

there is rain, snow or ice on the road.

WARNING

A wheel that is not the correct

size may adversely affect wheel

and bearing life, braking and

stopping abilities, handling

characteristics, ground clear-

ance, body-to-tire clearance,

G200900ASA

Tire maintenance

In addition to proper inflation, correct

wheel alignment helps decrease tire

wear. If you find a tire worn unevenly,

have your dealer check the wheel

alignment.

snow

chain

clearance,

speedometer and odometer cal-

ibration, headlight aim and

bumper height.

When you have new tires installed,

make sure they are balanced. This

will increase vehicle ride comfort and

tire life. Additionally, a tire should

always be rebalanced if it is removed

from the wheel.

7 46

Maintenance

G201002ASA

T - Speed Rating Symbol. See the

speed rating chart in this section

for additional information.

1

2. Tire size designation

5,6

A tire’s sidewall is marked with a tire

size designation. You will need this

information when selecting replace-

ment tires for your car. The following

explains what the letters and num-

bers in the tire size designation

mean.

7

Wheel size designation

4

Wheels are also marked with impor-

tant information that you need if you

ever have to replace one. The follow-

ing explains what the letters and

numbers in the wheel size designa-

tion mean.

2

3

Example tire size designation:

1

I030B04JM

155/70 R13 75T

G201000AUN

(These numbers are provided as an

example only; your tire size designa-

tor could vary depending on your

vehicle.)

Example wheel size designation:

4.0 B x 13

Tire sidewall labeling

This information identifies and

describes the fundamental charac-

teristics of the tire and also provides

the tire identification number (TIN)

for safety standard certification. The

TIN can be used to identify the tire in

case of a recall.

4.0 - Rim width in inches.

B - Rim contour designation.

13 - Rim diameter in inches.

155 - Tire width in millimeters.

70 - Aspect ratio. The tire’s section

height as a percentage of its

width.

R - Tire construction code (Radial).

13 - Rim diameter in inches.

G201001AUN

1. Manufacturer or brand name

Manufacturer or Brand name is

shown.

75 - Load Index, a numerical code

associated with the maximum

load the tire can carry.

7 47

Maintenance

G201003APA

Tire speed ratings

3. Checking tire life (TIN :Tire

Identification Number)

WARNING - Tire age

Tires degrade over time, even

when they are not being used.

The chart below lists many of the dif-

ferent speed ratings currently being

used for passenger car tires. The

speed rating is part of the tire size

designation on the sidewall of the

tire. This symbol corresponds to that

tire's designed maximum safe oper-

ating speed.

Any tires that are over 6 years old,

based on the manufacturing date,

(including the spare tire) should be

replaced by new ones. You can find

the manufacturing date on the tire

sidewall (possibly on the inside of the

wheel), displaying the DOT Code.

The DOT Code is a series of num-

bers on a tire consisting of numbers

and English letters. The manufactur-

ing date is designated by the last four

digits (characters) of the DOT code.

Regardless of the remaining

tread, it is recommended that

tires generally be replaced after

six (6) years of normal service.

Heat caused by hot climates or

frequent high loading condi-

tions can accelerate the aging

process. Failure to follow this

warning could cause sudden

tire failure, which could lead to

a loss of control and an acci-

dent involving serious injury or

death.

Speed

Rating

Maximum Speed

Symbol

S

T

H

V

Z

180 km/h (112 mph)

190 km/h (118 mph)

210 km/h (130 mph)

DOT : XXXX XXXX OOOO

240 km/h (149 mph)

The front part of the DOT means a

plant code number, tire size and

tread pattern and the last four num-

bers indicate week and year manu-

factured.

Above 240 km/h (149 mph)

G201004AEN

4. Tire ply composition and material

The number of layers or plies of rub-

ber-coated fabric in the tire. Tire

manufacturers also must indicate the

materials in the tire, which include

steel, nylon, polyester, and others.

The letter "R" means radial ply con-

struction; the letter "D" means diago-

nal or bias ply construction; and the

letter "B" means belted-bias ply con-

struction.

For example:

DOT XXXX XXXX 1609 represents

that the tire was produced in the 16th

week of 2009.

7 48

Maintenance

G201005AUN

G2010007AEN

These grades are molded on the

side-walls of passenger vehicle tires.

5. Maximum permissible inflation

pressure

7. Uniform tire quality grading

Quality grades can be found where The tires available as standard or

applicable on the tire sidewall optional equipment on your vehicle

between tread shoulder and maxi- may vary with respect to grade.

mum section width.

This number is the greatest amount

of air pressure that should be put in

the tire. Do not exceed the maximum

permissible inflation pressure. Refer

to the Tire and Loading Information

label for recommended inflation

pressure.

For example: TREAD wear 200

TRACTION AA

Traction - AA, A, B & C

The traction grades, from highest to

lowest, are AA, A, B and C. Those

grades represent the tire’s ability to

stop on wet pavement measured

under controlled conditions on spec-

ified government test surfaces of

asphalt and concrete. A tire marked

C may have poor traction perform-

ance.

TEMPERATUE A

Tread wear

G201006AUN

The tread wear grade is a compara-

tive rating based on the wear rate of

the tire when tested under controlled

conditions on a specified govern-

ment test course. For example, a tire

graded 150 would wear one-and-a-

half times (1½) as well on the gov-

ernment course as a tire graded 100.

6. Maximum load rating

This number indicates the maximum

load in kilograms and pounds that

can be carried by the tire. When

replacing the tires on the vehicle,

always use a tire that has the same

load rating as the factory installed

tire.

WARNING

The traction grade assigned to

this tire is based on straight-

ahead braking traction tests,

and does not include accelera-

tion, cornering, hydroplaning,

or peak traction characteristics.

The relative performance of tires

depends upon the actual conditions

of their use, however, and may

depart significantly from the norm

due to variations in driving habits,

service practices and differences in

road characteristics and climate.

7 49

Maintenance

Temperature -A, B & C

WARNING - Tire

temperature

The temperature grades are A (the

highest), B, and C, representing the

tire’s resistance to the generation of

heat and its ability to dissipate heat

when tested under controlled condi-

tions on a specified indoor laboratory

test wheel.

The temperature grade for this

tire is established for a tire that

is properly inflated and not

overloaded. Excessive speed,

underinflation, or excessive

loading, either separately or in

combination, can cause heat

build-up and sudden tire failure.

This can cause loss of vehicle

control and serious injury or

death.

Sustained high temperature can

cause the material of the tire to

degenerate and reduce tire life, and

excessive temperature can lead to

sudden tire failure. Grades B and A

represent higher levels of perform-

ance on the laboratory test wheel

than the minimum required by law.

7 50

Maintenance

FUSES

Blade type

This vehicle has 2 (or 3) fuse panels, one

located in the driver’s side panel bolster,

the other(s) in the engine compartment.

WARNING - Fuse replace-

ment

• Never replace a fuse with any-

thing but another fuse of the

same rating.

If any of your vehicle’s lights, acces-

sories, or controls do not work, check the

appropriate circuit fuse. If a fuse has

blown, the element inside the fuse will be

melted.

Blown

Normal

• A higher capacity fuse could

cause damage and possibly a

fire.

If the electrical system does not work,

first check the driver’s side fuse panel.

Cartridge type

• Never install a wire instead of the

proper fuse - even as a temporary

repair. It may cause extensive

wiring damage and a possible fire.

Always replace a blown fuse with one of

the same rating.

If the replacement fuse blows, this indi-

cates an electrical problem. Avoid using

the system involved and immediately

consult an authorized KIA dealer.

Normal

Fusible link

Blown

CAUTION

Three kinds of fuses are used: blade type

for lower amperage rating, cartridge type,

and fusible link for higher amperage rat-

ings.

Do not use a screwdriver or any

other metal object to remove fuses

because it may cause a short circuit

and damage the system.

Normal

Blown

1VQA4037

G210000AUN

A vehicle’s electrical system is protected

from electrical overload damage by

fuses.

7 51

Maintenance

If the headlights or other electrical com-

ponents do not work and the fuses are

OK, check the fuse panel in the engine

compartment. If a fuse is blown, it must

be replaced.

OSA077019

OSA077044

G210100ASA

3. Pull the suspected fuse straight out.

Use the removal tool provided in the

engine compartment fuse panel.

Instrument panel fuse replace-

ment

4. Check the removed fuse; replace it if it

is blown.

1. Turn the ignition switch and all other

switches off.

2. Open the fuse panel cover.

Spare fuses are provided in the instru-

ment panel fuse panel (or in the engine

compartment fuse panel).

5. Push in a new fuse of the same rating,

and make sure it fits tightly in the clips.

If it fits loosely, consult an authorized KIA

dealer.

If you do not have a spare, use a fuse of

the same rating from a circuit you may

not need for operating the vehicle, such

as the cigarette lighter fuse.

7 52

Maintenance

✽

NOTICE

• If the memory fuse is pulled up from

the fuse panel, the warning chime,

audio, clock and interior lamps, etc.,

will not operate. Some items must be

reset after replacement. Refer to

“Battery” in this section.

• Even though the memory fuse is

pulled up, the battery can still be dis-

charged by operation of the head-

lights or other electrical devices.

8SAA4004

OSA077046

G210101ASA

G210200AUN

Memory fuse

Engine compartment fuse

replacement

Your vehicle is equipped with a memory

fuse to prevent battery discharge when

your vehicle is parked without being

operated for prolonged periods. Use the

following procedures before parking the

vehicle for prolonged periods.

1. Turn the ignition switch and all other

switches off.

2. Remove the fuse panel cover by

pressing the tab and pulling up.

1. Turn off the engine.

2. Turn off the headlights and tail lights.

3. Open the engine compartment fuse

box cover and pull up the “ROOM

LAMP 10A/AUDIO 15A”.

7 53

Maintenance

3. Check the removed fuse; replace it if it

is blown. To remove or insert the fuse,

use the fuse puller in the engine com-

partment fuse panel.

✽

NOTICE

If the main fuse is blown, consult an

authorized KIA dealer.

4. Push in a new fuse of the same rating,

and make sure it fits tightly in the clips.

If it fits loosely, consult an authorized

KIA dealer.

CAUTION

After checking the fuse panel in the

engine compartment, securely

install the fuse panel cover. If not,

electrical failures may occur from

water contact.

OSA077047

G210201ASA

Main fuse

If the BATT fuse is blown, it must be

removed as follows:

1. Disconnect the negative battery cable.

2. Remove the bolt shown in the picture

above.

3. Replace the fuse with a new one of the

same rating.

4. Reinstall in the reverse order of

removal.

7 54

Maintenance

G210300ASA

Fuse/relay panel description

Inside the fuse/relay panel covers, you can find the fuse/relay label describing fuse/relay name and capacity.

Instrument panel fuse panel

Engine compartment main fuse panel

✽

NOTICE

Not all fuse panel descriptions in this

manual may be applicable to your vehi-

cle. It is accurate at the time of printing.

When you inspect the fuse panel in your

vehicle, refer to the fuse panel label.

Engine compartment sub fuse panel

(Gasoline only)

Engine compartment sub fuse panel

(Diesel only)

OSA077040/OSA077041/OSA077042/OSA077061

7 55

Maintenance

Instrument panel fuse panel

Description

START SIG

Fuse rating

Protected component

Start motor

Description

C/DR LOCK

Fuse rating

20A

Protected component

10A

15A

10A

15A

10A

Central door lock

RR FOG LP

A/CON SW

CLUSTER

SEAT HTD

C/LIGHTER

A/BAG

Rear fog light

A/BAG IND

TCU B/UP

DSL ECU1

DSL ECU2

10A

Airbag warning

Air conditioner

Cluster

15A

Automatic tranaxle

20A

-

Seat warmer

10A

Cigar lighter

Airbag

RR WIPER

ABS/ESP

Rear wiper

Anti-lock brake system/

Electronic Stability program

Ignition

IGN COIL

15A

10A

20A

10A

25A

10A

25A

20A

10A

15A

10A

T/SIG LP

Turn signal light

Rear window defroster

Power window (rear)

Outside rearview mirror

Power window (front)

Front wiper

HTD GLASS1

HTD GLASS2

P/WDW RR

IGN O/S MIR FATC

P/WDW FRT

FRT WIPER

H/LP (LH)

Headlight (left)

Headlight (right)

Fuel pump

H/LP (RH)

FUEL PUMP

INJ

Injection

SNSR

O2 Sensor

7 56

Maintenance

Engine compartment main fuse panel

Description Fuse rating

ECU1 20A (30A) Engine control unit

Protected component

Description

RAD

Fuse rating

Protected component

Radiator fan

30A

STOP

10A

15A

40A

30A

10A

15A

10A

15A

30A

Stop light

BATT

100A (120A) Alternator, Battery

FR/FOG

A/CON

HORN

ECU2

Front fog light

Air conditioner

Horn

FR FOG

A/CON

HORN

START

RAD1

-

Front fog light relay

Air conditioner relay

Horn relay

Engine control unit

spare fuse

Start motor relay

Radiator fan relay

Rear fog light relay

Tail light relay

SPARE

ABS2

spare fuse

RAD2

Anti-lock brake system

In panel B+

RR FOG

TAIL

ABS1

B+

BLOWER

IGN1

Blower

Engine compartment sub fuse panel (Gasoline engine)

Ignition

Description

MDPS

Fuse rating

Protected component

IGN2

Ignition

80A

Motor driven power steering

TAIL LH

TAIL RH

DRL

Tail light (left)

Tail light (right)

Daytime running light

Hazard warning flasher

Room lamp

Engine compartment sub fuse panel (Diesel engine)

HAZARD

R/LP

Description

FFHTS

Fuse rating

30A

Protected component

Fuel filter heater temporary sensor

Glow plug

AUDIO

P/WDW

Audio

GLOW PLUG

MDPS

80A

Power window

80A

Motor driven power steering

PTC heater1

PTC HTR1

PTC HTR2

PTC HTR3

40A

PTC heater2

40A

PTC heater3

7 57

Maintenance

LIGHT BULBS

G220000AUN

CAUTION

If you don’t have necessary tools,

the correct bulbs and the expertise,

consult an authorized KIA dealer. In

many cases, it is difficult to replace

vehicle light bulbs because other

parts of the vehicle must be

removed before you can get to the

bulb. This is especially true if you

have to remove the headlight

assembly to get to the bulb(s).

Removing/installing the headlight

assembly can cause damage to the

vehicle.

WARNING - Working on

the lights

Prior to working on the light, firmly

apply the parking brake, ensure

that the ignition switch is turned to

the LOCK position and turn off the

lights to avoid sudden movement

of the vehicle and burning your fin-

gers or receiving an electric shock.

OSA077030

G220100ASA

Use only the bulbs of the specified

wattage.

Headlight, position light, turn sig-

nal light, front fog light bulb

replacement

✽

NOTICE

(1) Headlight (High/Low) / Position light

(2) Front turn signal light

(3) Front fog light (if equipped)

CAUTION

After heavy rain or washing, headlight

and taillight lenses could appear frosty.

This condition is caused by the tempera-

ture difference between the lamp inside

and outside. This is similar to the con-

densation on your windows inside your

vehicle during rain and doesn’t indicate a

problem with your vehicle. If the water

leaks into the lamp bulb circuitry, have

the vehicle checked by an authorized

KIA dealer.

Be sure to replace the burned-out

bulb with one of the same wattage

rating. Otherwise, it may cause

damage to the fuse or electric

wiring system.

7 58

Maintenance

(Continued)

• If a bulb becomes damaged or

cracked, replace it immediately

and carefully dispose of it.

• Wear eye protection when chang-

ing a bulb. Allow the bulb to cool

down before handling it.

OHD076046

OSA077037

G220101ASA

1. Open the hood.

2. Remove the headlight bulb cover by

turning it counterclockwise.

Headlight bulb

3. Disconnect the headlight bulb socket-

connector.

WARNING - Halogen bulbs

• Halogen bulbs contain pressur-

ized gas that will produce flying

pieces of glass if broken.

4. Unsnap the headlight bulb retaining

wire by depressing the end and push-

ing it upward.

• Always handle them carefully,

and avoid scratches and abra-

sions. If the bulbs are lit, avoid

contact with liquids. Never touch

the glass with bare hands.

Residual oil may cause the bulb

to overheat and burst when lit. A

bulb should be operated only

when installed in a headlight.

5. Remove the bulb from the headlight

assembly.

6. Install a new headlight bulb and snap

the headlight bulb retaining wire into

position by aligning the wire with the

groove on the bulb.

7. Connect the headlight bulb socket-

connector.

8. Install the headlight bulb cover by turn-

ing it clockwise.

(Continued)

7 59

Maintenance

G220102AUN

Type A

2. Disconnect the bulb electrical connec-

tor.

Front turn signal, position and fog

light bulbs (if equipped)

3. Separate the socket and the lens part

by turning the socket counterclockwise

until the tabs on the socket align with

the slots on the lens part.

If the light bulb does not operate, have

the vehicle checked by an authorized KIA

dealer.

4. Remove the bulb by pulling it straight

out.

5. Insert a new bulb in the socket.

6. Reassemble the socket and the lens

part.

7. Connect the bulb electrical connector.

OSA077028

Type B

8. Reinstall the light assembly to the

body of the vehicle.

Type B

If the light bulb does not operate, have

the vehicle checked by an authorized KIA

dealer.

OSA079029

G220200ASA

Side repeater light bulb replace-

ment (if equipped)

Type A

1. Remove the light assembly from the

body of the vehicle by prying the lens

and pulling the assembly out.

7 60

Maintenance

OSA077033

OSA077035

OSA077032

G220300ASA

Rear combination light bulb

replacement

(1) Stop and tail light

(2) Rear turn signal light

(3) Back-up light / Rear fog light

(if equipped)

OSA077034

OSA077038

1. Open the tailgate.

4. Remove the bulb from the socket by

pressing it in and rotating it until the

tabs on the bulb align with the slots in

the socket. Pull the bulb out of the

socket.

2. Remove the rear combination light

assembly by turning the screw coun-

terclockwise and removing the assem-

bly.

5. Insert a new bulb by inserting it into

the socket and rotating it until it locks

into place.

3. Remove the socket from the assembly

by turning the socket counterclockwise

until the tabs on the socket align with

the slots on the assembly.

7 61

Maintenance

6. Install the socket in the assembly by

aligning the tabs on the socket with the

slots in the assembly. Push the socket

into the assembly and turn the socket

clockwise.

7. Replace the service cover and tighten

the screws.

OSA077036

1SAE5036

G220400AUN

G220500ASA

License plate light bulb replace-

ment

High mounted stop light

replacement (if equipped)

1. Loosen the light assembly retaining

screws with a cross-tip screwdriver.

If the light does not operate, have the

vehicle checked by an authorized KIA

dealer.

2. Disconnect the bulb electrical connec-

tor.

3. Separate the socket and the lens parts

by turning the socket counterclockwise

until the tabs on the socket align with

the slots on the lens part.

4. Remove the bulb by pulling it straight

out.

5. Insert a new bulb in the socket.

6. Reassemble the socket and the lens

part.

7. Connect the bulb electrical connector.

8. Reinstall the light assembly securely

with the retaining screws.

7 62

Maintenance

G220600ASA

Dome light

Interior light bulb replacement

1. Using a flat-blade screwdriver, gently

pry the lens from the interior light

housing.

2. Remove the bulb by pulling it straight

out.

WARNING

Prior to working on the Interior

Lights, ensure that the “OFF” but-

ton is depressed to avoid burning

your fingers or receiving an electric

shock.

OSA077059

Luggage room lamp

3. Install a new bulb in the socket.

4. Align the lens tabs with the interior

light housing notches and snap the

lens into place.

OSA077060

CAUTION

Be careful not to dirty or damage

lens, the lens tab, and plastic hous-

ings.

7 63

Maintenance

APPEARANCE CARE

Exterior care

After washing, rinse the vehicle thor-

oughly with lukewarm or cold water. Do

not allow soap to dry on the finish.

G230101AUN

Exterior general caution

It is very important to follow the label

directions when using any chemical

cleaner or polish. Read all warning and

caution statements that appear on the

label.

CAUTION

• Do not use strong soap, chemical

detergents or hot water, and do

not wash the vehicle in direct

sunlight or when the body of the

vehicle is warm.

G230102BUN

• Be careful when washing the side

windows of your vehicle.

Especially, with high-pressure

water, water may leak through the

windows and wet the interior.

Finish maintenance

Washing

To help protect your vehicle’s finish from

rust and deterioration, wash it thoroughly

and frequently at least once a month with

lukewarm or cold water.

OJB037800

CAUTION

• To prevent damage to the plastic

parts, do not clean with chemical

solvents or strong detergents.

• Water washing in the engine com-

partment including high pressure

water washing may cause the fail-

ure of electrical circuits located in

the engine compartment.

If you use your vehicle for off-road driv-

ing, you should wash it after each off-

road trip. Pay special attention to the

removal of any accumulation of salt, dirt,

mud, and other foreign materials. Make

sure the drain holes in the lower edges of

the doors and rocker panels are kept

clear and clean.

• Never allow water or other liquids

to come in contact with electri-

cal/electronic components inside

the vehicle as this may damage

them.

WARNING - Wet brakes

After washing the vehicle, test the

brakes while driving slowly to see if

they have been affected by water. If

braking performance is impaired,

dry the brakes by applying them

lightly while maintaining a slow for-

ward speed.

Insects, tar, tree sap, bird droppings,

industrial pollution and similar deposits

can damage your vehicle’s finish if not

removed immediately.

Even prompt washing with plain water

may not completely remove all these

deposits. A mild soap, safe for use on

painted surfaces, may be used.

7 64

Maintenance

G230103AUN

G230104AUN

Waxing

Wax the vehicle when water will no

longer bead on the paint.

Finish damage repair

Bright-metal maintenance

Deep scratches or stone chips in the

painted surface must be repaired

promptly. Exposed metal will quickly rust

and may develop into a major repair

expense.

• To remove road tar and insects, use a

tar remover, not a scraper or other

sharp object.

Always wash and dry the vehicle before

waxing. Use a good quality liquid or

paste wax, and follow the manufacturer’s

instructions. Wax all metal trim to protect

it and to maintain its luster.

• To protect the surfaces of bright-metal

parts from corrosion, apply a coating of

wax or chrome preservative and rub to

a high luster.

Removing oil, tar, and similar materials

with a spot remover will usually strip the

wax from the finish. Be sure to re-wax

these areas even if the rest of the vehicle

does not yet need waxing.

✽

NOTICE

• During winter weather or in coastal

areas, cover the bright metal parts with

a heavier coating of wax or preserva-

tive. If necessary, coat the parts with

non-corrosive petroleum jelly or other

protective compound.

If your vehicle is damaged and requires

any metal repair or replacement, be sure

the body shop applies anti-corrosion

materials to the parts repaired or

replaced.

CAUTION

• Wiping dust or dirt off the body

with a dry cloth will scratch the

finish.

• Do not use steel wool, abrasive

cleaners, or strong detergents

containing highly alkaline or

caustic agents on chrome-plated

or anodized aluminum parts. This

may cause damage to the protec-

tive coating and cause discol-

oration or paint deterioration.

7 65

Maintenance

G230105ASA

G230106AUN

Underbody maintenance

Aluminum wheel maintenance

The aluminum wheels are coated with a

clear protective finish.

WARNING

Corrosive materials used for ice and

snow removal and dust control may col-

lect on the underbody. If these materials

are not removed, accelerated rusting can

occur on the underbody parts such as

the fuel lines, frame, floor pan and

exhaust system, even though they have

been treated with rust protection.

After washing the vehicle, test the

brakes while driving slowly to see if

they have been affected by water. If

braking performance is impaired,

dry the brakes by applying them

lightly while maintaining a slow for-

ward speed.

• Do not use any abrasive cleaner, pol-

ishing compound, solvent, or wire

brushes on aluminum wheels. They

may scratch or damage the finish.

• Use only a mild soap or neutral deter-

gent, and rinse thoroughly with water.

Also, be sure to clean the wheels after

driving on salted roads. This helps pre-

vent corrosion.

Thoroughly flush the vehicle underbody

and wheel openings with lukewarm or

cold water once a month, after off-road

driving and at the end of each winter. Pay

special attention to these areas because

it is difficult to see all the mud and dirt. It

will do more harm than good to wet down

the road grime without removing it. The

lower edges of the doors, rocker panels,

and frame members have drain holes

that should not be allowed to clog with

dirt; trapped water in these areas can

cause rusting.

• Avoid washing the wheels with high-

speed car wash brushes.

• Do not use any acid detergent. It may

damage and corrode the aluminum

wheels coated with a clear protective

finish.

7 66

Maintenance

G230107ASA

High-corrosion areas

Moisture breeds corrosion

Corrosion protection

Protecting your vehicle from corrosion

If you live in an area where your car is

regularly exposed to corrosive materials,

corrosion protection is particularly impor-

tant. Some of the common causes of

accelerated corrosion are road salts,

dust control chemicals, ocean air and

industrial pollution.

Moisture creates the conditions in which

corrosion is most likely to occur. For

example, corrosion is accelerated by

high humidity, particularly when tempera-

tures are just above freezing. In such

conditions, the corrosive material is kept

in contact with the car’s surface by mois-

ture that evaporates slowly.

By using the most advanced design and

construction practices to combat corro-

sion, we produce cars of the highest

quality. However, this is only part of the

job. To achieve the long-term corrosion

resistance your vehicle can deliver, the

owner's cooperation and assistance is

also required.

Mud is particularly corrosive because it

dries slowly and holds moisture in con-

tact with the vehicle. Although the mud

appears to be dry, it can still retain mois-

ture and promote corrosion.

Common causes of corrosion

The most common causes of corrosion

on your car are:

High temperatures can also accelerate

corrosion of parts that are not properly

ventilated so the moisture can be dis-

persed. For all these reasons, it is par-

ticularly important to keep your car clean

and free of mud or accumulations of

other materials. This applies not only to

the visible surfaces but particularly to the

underside of the car.

• Road salt, dirt and moisture that is

allowed to accumulate underneath the

car.

• Removal of paint or protective coatings

by stones, gravel, abrasion or minor

scrapes and dents which leave unpro-

tected metal exposed to corrosion.

7 67

Maintenance

To help prevent corrosion

You can help prevent corrosion from get-

ting started by observing the following:

• When cleaning underneath the car,

give particular attention to the compo-

nents under the fenders and other

areas that are hidden from view. Do a

thorough job; just dampening the accu-

mulated mud rather than washing it

away will accelerate corrosion rather

than prevent it. Water under high pres-

sure and steam are particularly effec-

tive in removing accumulated mud and

corrosive materials.

Keep paint and trim in good condition

Scratches or chips in the finish should be

covered with "touch-up" paint as soon as

possible to reduce the possibility of cor-

rosion. If bare metal is showing through,

the attention of a qualified body and paint

shop is recommended.

Keep your car clean

The best way to prevent corrosion is to

keep your car clean and free of corrosive

materials. Attention to the underside of

the car is particularly important.

Bird droppings : Bird droppings are high-

ly corrosive and may damage painted

surfaces in just a few hours. Always

remove bird droppings as soon as possi-

ble.

• If you live in a high-corrosion area —

where road salts are used, near the

ocean, areas with industrial pollution,

acid rain, etc.—, you should take extra

care to prevent corrosion. In winter,

hose off the underside of your car at

least once a month and be sure to

clean the underside thoroughly when

winter is over.

• When cleaning lower door panels,

rocker panels and frame members, be

sure that drain holes are kept open so

that moisture can escape and not be

trapped inside to accelerate corrosion.

Don't neglect the interior

Moisture can collect under the floor mats

and carpeting and cause corrosion.

Check under the mats periodically to be

sure the carpeting is dry. Use particular

care if you carry fertilizers, cleaning

materials or chemicals in the car.

Keep your garage dry

Don't park your car in a damp, poorly

ventilated garage. This creates a favor-

able environment for corrosion. This is

particularly true if you wash your car in

the garage or drive it into the garage

when it is still wet or covered with snow,

ice or mud. Even a heated garage can

contribute to corrosion unless it is well

ventilated so moisture is dispersed.

These should be carried only in proper

containers and any spills or leaks should

be cleaned up, flushed with clean water

and thoroughly dried.

7 68

Maintenance

G230202AUN

G230203ASA

Interior care

Cleaning the upholstery and interior

trim

Vinyl

Remove dust and loose dirt from vinyl

with a whisk broom or vacuum cleaner.

Clean vinyl surfaces with a vinyl cleaner.

Cleaning the lap/shoulder belt web-

bing

G230201AUN

Interior general precautions

Clean the belt webbing with any mild

soap solution recommended for cleaning

upholstery or carpet. Follow the instruc-

tions provided with the soap. Do not

bleach or re-dye the webbing because

this may weaken it.

Prevent caustic solutions such as per-

fume and cosmetic oil from contacting

the dashboard because they may cause

damage or discoloration. If they do con-

tact the dashboard, wipe them off imme-

diately. See the instructions for the prop-

er way to clean vinyl.

Fabric

Remove dust and loose dirt from fabric

with a whisk broom or vacuum cleaner.

Clean with a mild soap solution recom-

mended for upholstery or carpets.

Remove fresh spots immediately with a

fabric spot cleaner. If fresh spots do not

receive immediate attention, the fabric

can be stained and its color can be

affected. Also, its fire-resistant properties

can be reduced if the material is not

properly maintained.

G230204AUN

Cleaning the interior window glass

CAUTION

Never allow water or other liquids

If the interior glass surfaces of the vehi-

cle become fogged (that is, covered with

an oily, greasy or waxy film), they should

be cleaned with glass cleaner. Follow the

directions on the glass cleaner container.

to

come

in

contact

with

electrical/electronic components

inside the vehicle as this may dam-

age them.

CAUTION

Do not scrape or scratch the inside

of the rear window. This may cause

damage to the rear window

defroster grid.

CAUTION

When cleaning leather products

(steering wheel, seats, etc.), use

neutral detergents or low alcohol

content solutions. If you use high

alcohol content solutions or

acid/alkaline detergents, the color

of the leather may fade or the sur-

face may get stripped off.

CAUTION

Using anything but recommended

cleaners and procedures may affect

the fabric’s appearance and fire-

resistant properties.

7 69

Maintenance

EMISSION CONTROL SYSTEM (IF EQUIPPED)

G270000AUN

G270100AUN

Caution for the Inspection and

Maintenance Test (With Electronic

Stability Program (ESP) system)

The emission control system of your

vehicle is covered by a written limited

warranty. Please see the warranty infor-

mation contained in the Warranty &

Maintenance booklet in your vehicle.

1. Crankcase emission control

system

• To prevent the vehicle from misfir-

ing during dynamometer testing,

turn the Electronic Stability

Program (ESP) system off by press-

ing the ESP switch.

The positive crankcase ventilation sys-

tem is employed to prevent air pollution

caused by blow-by gases being emitted

from the crankcase.This system supplies

fresh filtered air to the crankcase through

the air intake hose. Inside the crankcase,

the fresh air mixes with blow-by gases,

which then pass through the PCV valve

into the induction system.

Your vehicle is equipped with an emis-

sion control system to meet all applicable

emission regulations.

• After dynamometer testing is com-

pleted, turn the ESP system back on

by pressing the ESP switch again.

There are three emission control sys-

tems, as follows.

(1) Crankcase emission control system

(2) Evaporative emission control system

(3) Exhaust emission control system

G270200AUN

2. Evaporative emission control

system

In order to assure the proper function of

the emission control systems, it is rec-

ommended that you have your car

inspected and maintained by an author-

ized KIA dealer in accordance with the

maintenance schedule in this manual.

The Evaporative Emission Control

System is designed to prevent fuel

vapors from escaping into the atmos-

phere.

7 70

Maintenance

G270201AUN

G270300AUN

G270302AUN

Canister

Engine exhaust gas precautions (car-

bon monoxide)

3. Exhaust emission control

system

Fuel vapors generated inside the fuel

tank are absorbed and stored in the

onboard canister. When the engine is

running, the fuel vapors absorbed in the

canister are drawn into the surge tank

through the purge control solenoid valve.

• Carbon monoxide can be present with

other exhaust fumes. Therefore, if you

smell exhaust fumes of any kind inside

your vehicle, have it inspected and

repaired immediately. If you ever sus-

pect exhaust fumes are coming into

your vehicle, drive it only with all the

windows fully open. Have your vehicle

checked and repaired immediately.

The Exhaust Emission Control System is

a highly effective system which controls

exhaust emissions while maintaining

good vehicle performance.

G270301AUN

G270202AUN

Vehicle modifications

Purge Control Solenoid Valve (PCSV)

This vehicle should not be modified.

Modification of your vehicle could affect

its performance, safety or durability and

may even violate governmental safety

and emissions regulations.

The purge control solenoid valve is con-

trolled by the Engine Control Module

(ECM); when the engine coolant temper-

ature is low during idling, the PCSV clos-

es so that evaporated fuel is not taken

into the engine. After the engine warms-

up during ordinary driving, the PCSV

opens to introduce evaporated fuel to the

engine.

WARNING - Exhaust

Engine exhaust gases contain car-

bon monoxide (CO). Though color-

less and odorless, it is dangerous

and could be lethal if inhaled.

Follow the instructions on this

page to avoid CO poisoning.

In addition, damage or performance

problems resulting from any modification

may not be covered under warranty.

7 71

Maintenance

G270303AUN

• Do not operate the engine in confined

or closed areas (such as garages) any

more than it is necessary to move the

vehicle in or out of the area.

• Do not misuse or abuse the engine.

Examples of misuse are coasting with

the ignition off and descending steep

grades in gear with the ignition off.

Operating precautions for catalytic

converters (if equipped)

• When the vehicle is stopped in an

open area for more than a short time

with the engine running, adjust the

ventilation system (as needed) to draw

outside air into the vehicle.

• Do not operate the engine at high idle

speed for extended periods (5 minutes

or more).

WARNING - Fire

A hot exhaust system can ignite

flammable items under your vehi-

cle. Do not park, idle or drive the

vehicle over or near flammable

objects, such as grass, vegetation,

paper, leaves, etc.

• Do not modify or tamper with any part

of the engine or emission control sys-

tem. All inspections and adjustments

must be made by an authorized KIA

dealer.

• Never sit in a parked or stopped vehi-

cle for any extended time with the

engine running.

• When the engine stalls or fails to start,

excessive attempts to restart the

engine may cause damage to the

emission control system.

• Avoid driving with a very low fuel level.

If you run out of gasoline, it could

cause the engine to misfire and result

in excessive loading of the catalytic

converter.

Your vehicle is equipped with a catalytic

converter emission control device.

Therefore, the following precautions

must be observed:

• Use only UNLEADED FUEL for gaso-

line engines.

Failure to observe these precautions

could result in damage to the catalytic

converter and to your vehicle.

Additionally, such actions could void your

warranties.

• Do not operate the vehicle when there

are signs of engine malfunction, such

as misfire or a noticeable loss of per-

formance.

7 72

Maintenance for Your Kia Picanto 4 Door First Generation (2004-2010)

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