2004-2010 Kia Picanto 4 Door Maintenance -> Scheduled maintenance service User Manual
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Maintenance -> Scheduled maintenance service for Your Kia Picanto 4 Door First Generation (2004-2010)

Maintenance  
SCHEDULED MAINTENANCE SERVICE  
G040000ASA  
If your vehicle is operated under the  
Follow Normal Maintenance Schedule if  
the vehicle is usually operated where  
none of the following conditions apply. If  
any of the following conditions apply, fol-  
low Maintenance Under Severe Usage  
Conditions.  
above conditions, you should inspect,  
replace or refill more frequently than the  
following Normal Maintenance Schedule.  
After the periods or distance shown in  
the chart, continue to follow the pre-  
scribed maintenance intervals.  
• Repeated short distance driving.  
• Driving in dusty conditions or sandy  
areas.  
• Extensive use of brakes.  
• Driving in areas where salt or other  
corrosive materials are being used.  
• Driving on rough or muddy roads.  
• Driving in mountainous areas.  
• Extended periods of idling or low  
speed operation.  
• Driving for a prolonged period in cold  
temperatures and/or extremely humid  
climates.  
• More than 50% driving in heavy city  
traffic during hot weather above 32°C  
(90°F).  
7 8  
Maintenance  
G040100ASA  
NORMAL MAINTENANCE SCHEDULE - GASOLINE ENGINE  
MAINTENANCE  
INTERVALS  
Number of months or driving distance, whichever comes first  
Months  
12  
10  
15  
24  
20  
30  
36  
30  
45  
48  
40  
60  
60  
50  
75  
72  
60  
90  
84  
70  
96  
80  
120  
Miles×1,000  
Km×1,000  
MAINTENANCE  
ITEM  
105  
At first, inspect 90,000 km (60,000 miles) or 72 months  
For Europe  
Drive belts *1  
after that, inspect every 30,000 km (20,000 miles) or 24 months  
Except Europe  
I
I
I
I
Replace every 10,000 km (6,250 miles) or 12 months *3  
Engine oil and engine  
oil filter *2  
For Middle East  
Except Middle East  
R
R
R
R
R
R
R
R
Replace every 135,000 km (90,000 miles)  
Inspect when replacing the drive belt or timing belt  
Engine timing belt  
Tensioner, idler and damper pulley  
For China, India, Middle East  
R
I
R
I
R
R
R
I
R
I
R
R
R
R
I
R
I
Air cleaner filter  
Spark plugs  
Except China, India, Middle East  
For Europe  
R
R
R
Replace every 40,000 km (25,000 miles) *4  
Except Europe  
I : Inspect and if necessary, adjust, correct, clean or replace.  
R : Replace or change.  
*1 : Adjust alternator and power steering (and water pump drive belt) and air conditioner drive belt (if equipped).  
Inspect and if necessary correct or replace.  
*2 : Check the engine oil level and leak every 500 km (350 miles) or before starting a long trip.  
*3 : Driving in summer season temperature over 40 °C (104 °F - SAUDI, UAE, OMAN, KUWAIT, BAHRAIN, QATAR, IRAN,  
YEMEN ETC) or driving over 170 km/h (106 mile/h) must conform the severe driving condition.  
*4 : For your convenience, it can be replaced prior to it's interval when you do maintenance of other items.  
7 9  
Maintenance  
NORMAL MAINTENANCE SCHEDULE - GASOLINE ENGINE (CONT.)  
Number of months or driving distance, whichever comes first  
MAINTENANCE  
INTERVALS  
Months  
12  
10  
15  
24  
20  
30  
I
36  
30  
45  
48  
40  
60  
I
60  
50  
75  
72  
60  
90  
I
84  
70  
96  
Miles×1,000  
Km×1,000  
80  
MAINTENANCE  
ITEM  
105  
120  
Valve clearance *5  
I
I
I
Vapor hose and fuel filler cap  
Vacuum hose  
I
I
I
I
I
I
Vacuum hose (for VGT & throttle body & SCV)  
(if equipped)  
I
I
I
I
I
I
I
I
I
I
I
I
For Europe  
Fuel filter *6  
I
R
I
I
R
I
Except Europe  
Fuel lines, hoses and connections  
I
I
Inspect “Coolant level and leak” every day  
Inspect “Water pump” when replacing the drive belt or timing belt  
Cooling system  
I : Inspect and if necessary, adjust, correct, clean or replace.  
R : Replace or change.  
*5 : Inspect for excessive valve noise and/or engine vibration and adjust if necessary. An authorized KIA dealer should perform  
the operation.  
*6 : In case of hard starting or abnormal fuel pressure, replace the fuel filter immediately regardless of maintenance schedule.  
7 10  
Maintenance  
NORMAL MAINTENANCE SCHEDULE - GASOLINE ENGINE (CONT.)  
Number of months or driving distance, whichever comes first  
MAINTENANCE  
INTERVALS  
Months  
12  
10  
15  
24  
20  
30  
36  
30  
45  
48  
40  
60  
60  
50  
75  
72  
60  
90  
84  
70  
96  
80  
Miles×1,000  
Km×1,000  
MAINTENANCE  
ITEM  
105  
120  
At first, replace at 100,000 km (62,500 miles) or 60 months:  
after that, replace every 40,000 km (25,000 miles) or 24 months *8  
For Europe  
Engine coolant *7  
At first, replace at 48,000 km (30,000 miles) or 24 months:  
after that, replace every 40,000 km (25,000 miles) or 24 months *8  
Except Europe  
Battery condition  
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
All electrical systems  
Brake lines, hoses and connections  
I
I
I
I
Brake pedal, clutch pedal (if equipped)  
Parking brake  
I
I
I
I
I
I
I
I
For Europe  
Except Europe  
I
I
I
R
I
I
I
I
R
I
I
I
I
R
I
I
I
I
R
I
Brake/clutch fluid  
Disc brakes and pads  
I
I
I
I
Drum brakes and linings (if equipped)  
I
I
I
I
I : Inspect and if necessary, adjust, correct, clean or replace.  
R : Replace or change.  
*7 : When adding coolant, use only a qualified coolant additive for your vehicle and never mix hard water in the coolant filled at  
the factory. An improper coolant mixture can result in serious malfunction or engine damage.  
*8 : For your convenience, it can be replaced prior to it's interval when you do maintenance of other items.  
7 11  
Maintenance  
NORMAL MAINTENANCE SCHEDULE - GASOLINE ENGINE (CONT.)  
Number of months or driving distance, whichever comes first  
MAINTENANCE  
INTERVALS  
Months  
12  
10  
15  
I
24  
20  
30  
I
36  
30  
45  
I
48  
60  
50  
75  
I
72  
60  
90  
I
84  
70  
105  
I
96  
Miles×1,000  
Km×1,000  
40  
80  
MAINTENANCE  
ITEM  
60  
I
120  
Steering gear rack, linkage and boots  
Driveshaft and boots  
I
I
I
I
I
Tire (pressure & tread wear)  
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
Front suspension ball joints  
I
I
I
I
Bolt and nuts on chassis and body  
Air conditioner refrigerant (if equipped)  
Air conditioner compressor (if equipped)  
I
I
I
I
I
I
I
I
I
I
I
I
Climate control air filter  
(if equipped)  
For Europe  
Except Europe  
R
R
R
R
I
R
R
R
R
I
R
R
R
R
Manual transaxle fluid (if equipped)  
Automatic transaxle fluid (if equipped)  
I
I
I : Inspect and if necessary, adjust, correct, clean or replace.  
R : Replace or change.  
7 12  
Maintenance  
G040200ASA  
MAINTENANCE UNDER SEVERE USAGE CONDITIONS - GASOLINE ENGINE  
The following items must be serviced more frequently on cars mainly used under severe driving conditions.  
Refer to the chart below for the appropriate maintenance intervals.  
R : Replace  
I : Inspect and if necessary, adjust, correct, clean or replace  
Maintenance  
MAINTENANCE ITEM  
Maintenance intervals  
Driving condition  
operation  
Engine oil and engine  
oil filter  
For Middle East  
R
R
Every 5,000 km (3,000 miles) or 6 months  
Every 7,500 km (4,500 miles) or 6 months  
A, B, C, D, E,  
F, G, H, I, K  
Except Middle East  
Replace more frequently  
Air cleaner filter  
Spark plugs  
R
R
R
R
C, E  
B, H  
depending on the condition  
Replace more frequently  
depending on the condition  
Engine timing belt  
Every 90,000 km (60,000 miles) or 72 months B, C, D, E, F, G, I  
C, D, E, G,  
Every 120,000 km (80,000 miles)  
Manual transaxle fluid (if equipped)  
Automatic transaxle fluid For Europe  
H, I, K  
R
R
Every 90,000 km (60,000 miles)  
Every 100,000 km (62,000 miles)  
A, C, D, E, F,  
G, H, I, K  
(if equipped)  
Except Europe  
Inspect more frequently  
Steering gear rack, linkage and boots  
I
C, D, E, F, G  
depending on the condition  
7 13  
Maintenance  
Maintenance  
operation  
Maintenance intervals  
MAINTENANCE ITEM  
Driving condition  
C, D, E, F, G  
Inspect more frequently  
Front suspension ball joints  
I
I
depending on the condition  
Inspect more frequently  
Disc brakes and pads, calipers and rotors  
C, D, E, G, H  
depending on the condition  
Inspect more frequently  
Drum brakes and linings (if equipped)  
Parking brake  
I
I
I
I
C, D, E, G, H  
C, D, G, H  
depending on the condition  
Inspect more frequently  
depending on the condition  
B, C, D, E, F,  
G, H, I, J, K  
Inspect more frequently  
Driveshaft and boots  
depending on the condition  
Inspect more frequently  
Climate control air filter (if equipped)  
C, E, G  
depending on the condition  
Severe driving conditions  
G : Driving in mountainous areas  
H : Towing a trailer  
A : Repeated short distance driving  
B : Extensive idling  
I : Driving as patrol car, taxi, commercial car or vehicle tow-  
ing  
C : Driving in dusty, rough roads  
J : Driving in very cold weather  
D : Driving in areas using salt or other corrosive  
materials or in very cold weather  
K : Driving over 170 km/h (106 mile/h)  
L : Frequently driving in stop-and-go conditions  
E : Driving in sandy areas  
F : More than 50 % driving in heavy city traffic during hot  
weather above 32°C (90°F)  
7 14  
Maintenance  
G040300ASA  
NORMAL MAINTENANCE SCHEDULE - DIESEL ENGINE  
MAINTENANCE  
INTERVALS  
Number of months or driving distance, whichever comes first  
Months  
12  
12.5  
20  
24  
25  
40  
36  
37.5  
60  
48  
50  
80  
60  
72  
75  
84  
96  
100  
160  
Miles×1,000  
Km×1,000  
62.5  
100  
87.5  
140  
MAINTENANCE  
ITEM  
120  
At first, inspect 80,000 km (50,000 miles) or 48 months  
Drive belts  
after that, inspect every 20,000 km (12,500 miles) or 12 months  
Engine oil and  
engine oil filter *1  
For Europe  
R
R
R
R
R
R
R
R
Except Europe  
Replace every 10,000 km (6,000 miles) or 12 months  
Inspect when replacing the drive belt  
Tensioner, idler and damper pulley  
Replace every 15,000 km (10,000 miles)  
For China, India, Middle East  
Air cleaner filter  
Except China, India, Middle East  
I
R
I
R
I
R
I
R
I : Inspect and if necessary, adjust, correct, clean or replace.  
R : Replace or change.  
*1 : Check the engine oil level and leak every 500 km (350 miles) or before starting a long trip.  
7 15  
Maintenance  
NORMAL MAINTENANCE SCHEDULE - DIESEL ENGINE (CONT.)  
Number of months or driving distance, whichever comes first  
MAINTENANCE  
INTERVALS  
Months  
12  
12.5  
20  
24  
25  
40  
I
36  
37.5  
60  
48  
50  
80  
I
60  
72  
75  
120  
I
84  
96  
100  
160  
I
Miles×1,000  
Km×1,000  
62.5  
100  
87.5  
140  
MAINTENANCE  
ITEM  
Fuel filler cap  
Vacuum hose (for VGT & throttle body & SCV)  
(if equipped)  
I
I
I
I
I
I
I
I
I
I
I
I
For Europe  
I
R
I
R
Fuel filter cartridge *2  
Replace every 30,000 km (20,000 miles) or 24 months  
Except Europe  
Fuel lines, hoses and connections  
Cooling system  
I
I
I
I
I
I
I
I
Inspect “Coolant level adjustment and leak” every day  
I : Inspect and if necessary, adjust, correct, clean or replace.  
R : Replace or change.  
*2 : This interval depends on fuel quality. It is applicable only when using a qualified fuel, "EN 590 or equivalent".  
If the diesel fuel specifications don't meet the European standards EN 590, replace it more frequently. Consult an authorized  
KIA dealer for details.  
In case of low engine power or fuel pressure decrease of the fuel filter, replace fuel filter immediately regardless of mainte-  
nance schedule.  
7 16  
Maintenance  
NORMAL MAINTENANCE SCHEDULE - DIESEL ENGINE (CONT.)  
Number of months or driving distance, whichever comes first  
MAINTENANCE  
INTERVALS  
Months  
12  
12.5  
20  
24  
25  
40  
36  
37.5  
60  
48  
50  
80  
60  
72  
75  
84  
96  
Miles×1,000  
Km×1,000  
62.5  
100  
87.5  
140  
100  
160  
MAINTENANCE  
ITEM  
120  
At first, replace at 100,000 km (62,500 miles) or 60 months:  
after that, replace every 40,000 km (25,000 miles) or 24 months *4  
For Europe  
Engine coolant *3  
At first, replace at 48,000 km (30,000 miles) or 24 months:  
after that, replace every 40,000 km (25,000 miles) or 24 months *4  
Except Europe  
Battery condition  
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
All electrical systems  
Brake lines, hoses and connections  
I
I
I
I
Brake pedal, clutch pedal (if equipped)  
Parking brake  
I
I
I
I
I
I
I
I
For Europe  
Except Europe  
R
I
R
I
R
I
R
I
Brake/clutch fluid  
Disc brakes and pads  
I
I
I
I
Drum brakes and linings (if equipped)  
I
I
I
I
I : Inspect and if necessary, adjust, correct, clean or replace.  
R : Replace or change.  
*3 : When adding coolant, use only a qualified coolant additive for your vehicle and never mix hard water in the coolant filled at  
the factory. An improper coolant mixture can result in serious malfunction or engine damage.  
*4 : For your convenience, it can be replaced prior to it's interval when you do maintenance of other items.  
7 17  
Maintenance  
NORMAL MAINTENANCE SCHEDULE - DIESEL ENGINE (CONT.)  
Number of months or driving distance, whichever comes first  
MAINTENANCE  
INTERVALS  
Months  
12  
24  
36  
48  
60  
72  
84  
96  
Miles×1,000  
Km×1,000  
12.5  
25  
37.5  
50  
62.5  
75  
87.5  
100  
MAINTENANCE  
ITEM  
20  
40  
60  
80  
100  
120  
140  
160  
Steering gear rack, linkage and boots  
Driveshaft and boots  
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
Tire (pressure & tread wear)  
I
I
I
I
I
I
I
I
Front suspension ball joints  
I
I
I
I
I
I
I
I
Bolt and nuts on chassis and body  
Air conditioner refrigerant (if equipped)  
Air conditioner compressor (if equipped)  
Climate control air filter (if equipped)  
Manual transaxle fluid (if equipped)  
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
R
R
R
I
R
R
R
I
R
R
I : Inspect and if necessary, adjust, correct, clean or replace.  
R : Replace or change.  
7 18  
Maintenance  
G040400ASA  
MAINTENANCE UNDER SEVERE USAGE CONDITIONS - DIESEL ENGINE  
The following items must be serviced more frequently on cars mainly used under severe driving conditions.  
Refer to the chart below for the appropriate maintenance intervals.  
R : Replace  
I : Inspect and if necessary, adjust, correct, clean or replace  
Maintenance  
MAINTENANCE ITEM  
Maintenance intervals  
Driving condition  
operation  
Engine oil and  
engine oil filter  
For Europe  
R
R
Every 10,000 km (6,200 miles) or 6 months  
Every 5,000 km (3,000 miles) or 6 months  
A, B, C, F, G,  
H, I, J, K, L  
Except Europe  
Replace more frequently  
Air cleaner filter  
R
R
I
C, E  
depending on the condition  
Manual transaxle fluid (if equipped)  
Steering gear rack, linkage and boots  
Every 120,000 km (75,000 miles)  
C, D, E, G, H, I, K  
C, D, E, F, G  
Inspect more frequently  
depending on the condition  
7 19  
Maintenance  
Maintenance  
operation  
Maintenance intervals  
MAINTENANCE ITEM  
Driving condition  
C, D, E, F, G  
C, D, E, G, H  
C, D, E, G, H  
C, D, G, H  
Inspect more frequently  
Front suspension ball joints  
Disc brakes and pads, calipers and rotors  
Drum brakes and linings (if equipped)  
Parking brake  
I
I
I
I
I
I
depending on the condition  
Inspect more frequently  
depending on the condition  
Inspect more frequently  
depending on the condition  
Inspect more frequently  
depending on the condition  
Inspect more frequently  
Drive shaft and boots  
C, D, E, F, G, H, I  
C, E, G  
depending on the condition  
Inspect more frequently  
Climate control air filter (if equipped)  
depending on the condition  
Severe driving conditions  
A : Repeated short distance driving  
B : Extensive idling  
G : Driving in mountainous areas.  
H : Towing a trailer  
C : Driving in dusty, rough roads  
I : Driving for patrol car, taxi, commercial car or vehicle tow-  
ing  
D : Driving in areas using salt or other corrosive  
materials or in very cold weather  
J : Driving in very cold weather  
E : Driving in sandy areas  
K : Driving over 170 km/h (106 mile/h)  
L : Frequently driving in stop-and-go conditions  
F : More than 50 % driving in heavy city traffic during hot  
weather above 32 °C (90 °F)  
7 20  

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