1990-2016 Land Rover Defender 90 SUV Driving & operating -> Gearbox & transmission User Manual
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Driving & operating -> Gearbox & transmission for Your Land Rover Defender 90 SUV First Generation (1990-2016)

Gearbox & transmission
59
MAIN GEARBOX
Your vehicle features a five speed main
gearbox and a two speed transfer box. In
addition, a centre differential in the transfer
box distributes the drive to the front and rear
axles, providing permanent four wheel drive.
By using the main gearbox in conjunction with
the transfer gears, ten forward and two
reverse speeds are available.
The gear positions for the main gearbox are
shown on the gear lever knob. Note that when
the gearbox is in neutral, the gear lever is
spring-loaded to automatically align between
third and fourth gear positions.
Clutch
Take care NOT to use the clutch pedal as a
foot rest. To prevent unnecessary wear,
always keep the left foot well clear of the
clutch pedal, except when changing gear.
WARNING
Do NOT select reverse gear unless the
vehicle is stationary.
Gearbox & transmission
60
TRANSFER GEARBOX
The second gear lever is used to select either
the high or low range of gears in the transfer
gearbox and, in addition, also controls the
centre differential (known as the ’DIFF LOCK’).
High range (’H’)
Use high range for all normal road driving and
also for off-road driving across dry, level
terrain.
Low range (’L’)
Use low range gears when moving off from
rest when towing a heavy load, or in any
situation where low speed manoeuvring is
necessary, such as reversing a trailer or
negotiating a boulder strewn river bed; also
use for more extreme off-road conditions
where progress in high range cannot be
maintained.
Neutral (’N’)
With the transfer lever in neutral, drive cannot
be transmitted to the road wheels, regardless
of the position of the main gear lever. Use
transfer neutral when being towed or when
using winching or power take off facilities.
’Diff lock’ centre differential
Use the ’unlocked’ position for all normal
driving, and use the ’DIFF-LOCK’ position to
improve traction in extreme conditions where
wheel grip could be lost, such as: wet grass,
mud, sand, ice or snow. Return to the
’unlocked’ position as soon as dry, firm,
ground is reached.
DO NOT use the ’diff lock’ unnecessarily!
Gearbox & transmission
61
USING THE TRANSFER GEARBOX
With the vehicle stationary and the engine
running, depress the clutch and then move
the lever fully forward (or backwards) in TWO
distinct but positive moves - ’high to
neutral’.... ’neutral to low’ (or vice versa).
If there is resistance to the gear engaging, do
not force the lever. Instead, with the main
lever in gear, release the clutch momentarily
and then try again.
Changing from low to high on the move:
Changing from ’L’ (low) to ’H’ (high) can be
achieved without stopping the vehicle, as
follows:
1. Apply slight backward pressure to the
transfer gear lever in preparation for
changing.
2. Then, in three simultaneous moves,
depress the clutch, release the accelerator
and pull the transfer lever into neutral.
3. Release the clutch pedal for approximately
3 seconds before depressing it again and
moving the transfer lever firmly into the
high position.
4. Finally, select a suitable main gear, release
the clutch and continue driving in the
normal way.
NOTE: After a little practice, this operation
can be carried out smoothly and quickly by
using firm, positive moves.
Gearbox & transmission
62
THE DIFFERENTIAL LOCK
Unlike many four wheel drive vehicles, all
Land Rover vehicles have permanent four
wheel drive. This is achieved by the inclusion
of a lockable differential between the front and
rear drive shafts. With the differential locked,
the drive shafts to front and rear axles are (in
effect) joined together, causing both to rotate
at the same speed. This is a normal feature
with all four wheel drive vehicles and
enhances traction on difficult off-road
surfaces. However, with the differential
unlocked the different running requirements
of the two axles can be accommodated,
thereby enabling Land Rover vehicles to
operate permanently in four wheel drive for
both road AND off-road use.
Selecting diff lock
The diff lock can be engaged or disengaged
either with the vehicle stationary, or when
driving at any road speed. However, with the
vehicle in motion it is ESSENTIAL to be
travelling on firm ground, in a straight line,
and without wheel slip.
WARNING
DO NOT engage the diff lock if one or more
wheels are slipping - this could damage the
transmission. If wheels are slipping, ease
off the accelerator before engaging the diff
lock.
DO NOT engage the diff lock from the
transfer neutral position.
To lock the differential:
Briefly ease the throttle and move the transfer
gear lever to the left - from either ’H’ (high) or
’L’ (low) position (the warning light on the
instrument panel will illuminate).
To unlock the differential:
Move the transfer gear lever to the right - to
either ’H’ (high) or ’L’ (low) position as
required; when the diff lock disengages the
warning light will extinguish.
Gearbox & transmission
63
When to use the diff lock
As a general rule, the differential should only
be locked in order to drive off-road on loose
and slippery surfaces. ALWAYS unlock the
differential for normal road driving or as soon
as a hard grippy surface is reached whether
high or low gears are selected.
NOTE: A valuable introduction to off-road
driving, which includes many useful
references to the transfer gearbox and ’diff
lock’, is included in the ’Off-road driving’
section of the handbook.
WARNING
If the vehicle is driven on normal road
surfaces with the differential locked, the
steering will feel stiff, excessive tyre wear
will occur and the transmission will be
’wound up’. This places excessive strain on
the transmission.
Diff lock warning light
The amber warning light on the instrument
panel illuminates when the diff lock is actually
engaged - rather than when it has been
selected. Similarly it will only extinguish when
the diff lock is actually disengaged. This
accounts for a slight delay between diff lock
deselection and the warning light
extinguishing which is quite normal.
IMPORTANT INFORMATION
Transmission ’wind up’
If the warning light is obviously reluctant
to extinguish after the diff lock has been
deselected, some transmission ’wind up’
may be present.
Reversing the vehicle for a short distance
and then going forward will usually
’unwind’ the transmission and extinguish
the light and the vehicle can then be
driven as normal. However, if after two or
three attempts to ’unwind’ the
transmission the light remains on,
consult your dealer AS SOON AS
POSSIBLE.

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