AIR CONDITIONING for Your Toyota Avensis 4 Door First Generation (1997-2003)

AIR CONDITIONING  
AIR CONDITIONING SYSTEM . . . . . . . . . . . .  
AC–1  
AC–2  
AC–5  
AC–8  
DRIVE BELT . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
MANIFOLD GAUGE SET . . . . . . . . . . . . . . . . .  
REFRIGERANT LINE . . . . . . . . . . . . . . . . . . . . .  
COMPRESSOR AND  
MAGNETIC CLUTCH . . . . . . . . . . . . . . . . . . .  
AC–11  
AIR INLET SERVOMOTOR . . . . . . . . . . . . . . . AC–15  
AIR MIX SERVOMOTOR . . . . . . . . . . . . . . . . . . AC–19  
AIR OUTLET SERVOMOTOR . . . . . . . . . . . . . AC–23  
AIR CONDITIONER  
CONTROL ASSEMBLY . . . . . . . . . . . . . . . . . AC–27  
AIR CONDITIONER AMPLIFIER . . . . . . . . . . . AC–30  
REFER TO FOLLOWING REPAIR MANUALS:  
ManualName  
Pub. No.  
RM599E  
AVENSIS/CORONA Chassis and Body Repair Manual  
AVENSIS/CORONA Chassis and Body Repair Manual  
Supplement(Aug.,1999)  
RM698E  
NOTE: The above pages contain only the points which differ  
from the above listed manuals.  
AC–1  
AIR CONDITIONING  
AIR CONDITIONING SYSTEM  
AIR CONDITIONING SYSTEM  
AC39E–01  
ON–VEHICLE INSPECTION  
INSPECT IDLE–UP SPEED  
(a) Warm up engine.  
(b) Inspect idle–up speed when the these conditions are established.  
S
S
S
S
Warm up engine  
Blower speed control switch at ”HI” position  
A/C switch ON  
Temperature control dial at ”COOL” position  
1ZZ–FE, 3ZZ–FE engine models (M/T):  
Magnetic clutch not engaged: 650 ± 50 rpm  
Magnetic clutch engaged: 800 ± 50 rpm  
1ZZ–FE, 3ZZ–FE engine models (A/T):  
Magnetic clutch not engaged: 700 ± 50 rpm  
Magnetic clutch engaged: 800 ± 50 rpm  
1AZ–FSE engine models (M/T):  
Magnetic clutch not engaged: 675 ± 50 rpm  
Magnetic clutch engaged: 800 ± 50 rpm  
1AZ–FSE engine models (A/T):  
Magnetic clutch not engaged: 675 ± 50 rpm  
Magnetic clutch engaged: 750 ± 50 rpm  
If idle speed is not as specified, check Idle control system.  
AVENSIS/CORONA SUP (RM781E)  
AC–2  
AIR CONDITIONING  
DRIVE BELT  
DRIVE BELT  
AC2I6–02  
ON–VEHICLE INSPECTION  
INSPECT DRIVE BELT’S INSTALLATION CONDITION  
Check that the drive belt fits properly in the ribbed grooves.  
Correct  
Wrong  
CH0086  
AVENSIS/CORONA SUP (RM781E)  
AC–3  
AIR CONDITIONING  
DRIVE BELT  
AC39F–01  
REMOVAL  
1.  
1ZZ–FE, 3ZZ–FE Engines:  
REMOVE DRIVE BELT  
Loosen the drive belt tension by turning the drive belt tensioner  
arm clockwise, and remove the drive belt.  
B00145  
2.  
1AZ–FSE Engine:  
REMOVE DRIVE BELT  
Using the SST, loosen the drive belt tension by turning the drive  
belt tensioner arm clockwise, and remove the drive belt.  
SST 09249–63010  
F13071  
AVENSIS/CORONA SUP (RM781E)  
AC–4  
AIR CONDITIONING  
DRIVE BELT  
AC39G–01  
INSTALLATION  
1.  
1ZZ–FE, 3ZZ–FE Engines:  
INSTALL DRIVE BELT  
Turning the drive belt tensioner arm clockwise, and install the  
drive belt.  
B00145  
2.  
1AZ–FSE Engine:  
REMOVE DRIVE BELT  
Using the SST, turning the drive belt tensioner arm clockwise,  
and install the drive belt.  
SST 09249–63010  
F13071  
3.  
CHECK DRIVE BELT INSTALLING CONDITION  
AVENSIS/CORONA SUP (RM781E)  
AC–5  
AIR CONDITIONING  
MANIFOLD GAUGE SET  
MANIFOLD GAUGE SET  
SET ON  
AC2A7–03  
1ZZ–FE, 3ZZ–FE, 1AZ–FSE Engines  
LHD:  
RHD:  
B
: Low Pressure Charging Hose  
: High Pressure Charging Hose  
A
B
B
A
A
I18808  
1.  
CONNECT CHARGE HOSE TO MANIFOLD GAUGE  
SET  
Tighten the nuts by hand.  
CAUTION:  
Do not connect the wrong hoses.  
2.  
CONNECT QUICK DISCONNECT ADAPTERS TO  
CHARGING HOSES  
Tighten the nuts by hand.  
3.  
CLOSE BOTH HAND VALVES OF MANIFOLD GAUGE  
SET  
4.  
REMOVE CAPS FROM SERVICE VALVE ON REFRIG-  
ERANT LINE  
AVENSIS/CORONA SUP (RM781E)  
AC–6  
AIR CONDITIONING  
MANIFOLD GAUGE SET  
5.  
CONNECT QUICK DISCONNECT ADAPTER TO SER-  
VICE VALVES  
HINT:  
Push the quick disconnect adapter onto the service valve, slide,  
then slide the sleeve of the quick disconnect adapter downward  
to lock it.  
Sleeve  
N04392  
AVENSIS/CORONA SUP (RM781E)  
AC–7  
AIR CONDITIONING  
MANIFOLD GAUGE SET  
AC2A8–02  
SET OFF  
1.  
CLOSE BOTH HAND VALVES OF MANIFOLD GAUGE  
SET  
2.  
DISCONNECT QUICK DISCONNECT ADAPTERS  
FROM SERVICE VALVES ON REFRIGERANT LINE  
HINT:  
Slide the sleeve of the quick disconnect adapter upward to un-  
lock the adapter and remove it from the service valve.  
N06553  
3.  
INSTALL CAPS TO SERVICE VALVES ON REFRIGER-  
ANT LINE  
AVENSIS/CORONA SUP (RM781E)  
AC–8  
AIR CONDITIONING  
REFRIGERANTLINE  
REFRIGERANT LINE  
AC2IB–01  
ON–VEHICLE INSPECTION  
1.  
2.  
INSPECTION HOSE AND TUBE CONNECTIONS FOR LOOSENESS  
INSPECT HOSES AND TUBES FOR LEAKAGE  
Using a gas leak detector, check for leakage of refrigerant.  
AVENSIS/CORONA SUP (RM781E)  
AC–9  
AIR CONDITIONING  
REFRIGERANTLINE  
AC2IC–02  
LOCATION  
1ZZ–FE, 3ZZ–FE, 1AZ–FSE Engines  
LHD models:  
Piping Clamp  
Suction Hose  
10(100, 7)  
5.5 (55, 48 in.·lbf)  
Liquid Tube  
10(100, 7)  
10 (100, 7)  
Compressor  
Discharge Hose  
Condenser  
Piping Clamp  
Liquid Tube  
RHD models:  
Suction Hose  
10 (100, 7)  
10(100, 7)  
Compressor  
5.5 (55, 48 in.·lbf)  
10 (100, 7)  
Condenser  
Discharge Hose  
N·m (kgf·cm, ft·lbf) : Specified torque  
I18809  
AVENSIS/CORONA SUP (RM781E)  
AC–10  
AIR CONDITIONING  
REFRIGERANTLINE  
AC2ID–02  
REPLACEMENT  
1.  
2.  
DISCHARGE REFRIGERANT FROM REFRIGERATION SYSTEM  
REPLACE FAULTY TUBE OR HOSE  
NOTICE:  
Cap the open fittings immediately to keep moisture or dirt out of the system.  
3.  
TORQUE CONNECTIONS TO SPECIFIED TORQUE  
NOTICE:  
Connections should not be torqued tighter than the specified torqued.  
Parttightened  
N·m  
5.5  
5.5  
10  
kgf·cm  
55  
ft·lbf  
48in.·lbf  
48in.·lbf  
7
Condenser x Discharge tube  
Condenser x Liquid tube  
55  
Compressor x Discharge tube  
Compressor x Suction tube  
100  
100  
10  
7
4.  
EVACUATE AIR IN REFRIGERATION SYSTEM AND CHARGE WITH REFRIGERANT  
Specified amount: 460 ± 20 g (16.23 ± 0.71 oz.)  
5.  
INSPECT FOR LEAKAGE OF REFRIGERANT  
Using a gas leak detector, check for leakage of refrigerant.  
6. INSPECT AIR CONDITIONING OPERATION  
AVENSIS/CORONA SUP (RM781E)  
AC–11  
AIR CONDITIONING  
COMPRESSORAND MAGNETIC CLUTCH  
COMPRESSOR AND MAGNETIC  
CLUTCH  
AC1GA–05  
ON–VEHICLE INSPECTION  
1.  
INSPECT COMPRESSOR FOR METALLIC SOUND  
Check there is abnormal metallic sound from the compressor  
when the A/C switch is ON.  
If abnormal metallic sound is heard, replace the compressoras-  
sembly.  
2.  
INSPECT REFRIGERANT PRESSURE (See page  
AC–1)  
3.  
INSPECT VISUALLY FOR LEAKAGE OF REFRIGER-  
ANT  
Using a gas leak detector, check for leakage of refrigerant.  
If there is any leakage, replace the compressor assembly.  
4.  
INSPECT COMPRESSOR LOCK SENSOR RESIS-  
TANCE  
2
(a) Disconnect the connector.  
(b) Measure resistance between terminals 1 and 2 .  
Standard resistance:  
1
165 – 205 at 20 °C (68 °F)  
If resistance is not as specified, replace the sensor.  
5.  
6.  
7.  
CHECK FOR LEAKAGE OF GREASE FROM CLUTCH  
BEARING  
CHECK FOR SIGNS OF OIL ON PRESSURE PLATE OR  
ROTOR  
I12997  
INSPECT MAGNETIC CLUTCH BEARING FOR NOISE  
(a) Start engine.  
(b) Check for abnormal noise from the compressor when the  
A/C switch is OFF.  
If abnormal noise is being emitted, replace the magnetic clutch.  
8.  
INSPECT MAGNETIC CLUTCH OPERATION  
3
(a) Disconnect the connector.  
(b) Connect the positive (+) lead form the battery to terminal  
3 and the negative (–) lead to the body ground.  
(c) Check that the magnetic clutch energized.  
If operation is not as specified, replace the magnetic clutch.  
I12998  
AVENSIS/CORONA SUP (RM781E)  
AC–12  
AIR CONDITIONING  
COMPRESSORAND MAGNETIC CLUTCH  
AC1GB–03  
COMPONENTS  
Suction Hose  
1ZZ–FE, 3ZZ–FE Engines:  
10(100, 7)  
Compressor  
Discharge Hose  
z O–Ring  
25 (250, 18)  
Drive Belt  
Engine Under Cover RH  
x 5  
10(100, 7)  
1AZ–FSE Engine:  
Suction Hose  
Discharge Hose  
z O–Ring  
z O–Ring  
Compressor  
25 (250, 18)  
Drive Belt  
25 (250, 18)  
x 5  
N·m (kgf·cm, ft·lbf) : Specified torque  
Engine Under Cover RH  
z Non–reusable part  
I18811  
AVENSIS/CORONA SUP (RM781E)  
AC–13  
AIR CONDITIONING  
COMPRESSORAND MAGNETIC CLUTCH  
AC2IP–02  
REMOVAL  
1.  
RUN ENGINE AT IDLE SPEED WITH A/C ON FOR  
APPROX. 10 MINUTES  
2.  
3.  
STOP ENGINE  
DISCONNECT NEGATIVE (–) TERMINAL CABLE  
FROM BATTERY  
4.  
DISCHARGE REFRIGERANT FROM REFRIGERATION  
SYSTEM  
5.  
6.  
REMOVE ENGINE UNDER COVER RH  
REMOVE DRIVE BELT (See page AC–3)  
7.  
DISCONNECT DISCHARGE AND SUCTION HOSES  
Remove the 2 bolts and disconnect the both hoses.  
NOTICE:  
Cap the open fittings immediately to keep moisture or dirt  
out of the system.  
I12999  
8.  
1ZZ–FE, 3ZZ–FE Engines:  
REMOVE COMPRESSOR  
(a) Disconnect the connector.  
(b) Disconnect the wire harness clamp.  
(c) Remove the 3 bolts and compressor.  
I13000  
9.  
1AZ–FSE Engine:  
REMOVE COMPRESSOR  
(a) Disconnect the connector.  
(b) Disconnect the wire harness clamp.  
(c) Remove the 4 bolts and compressor.  
AVENSIS/CORONA SUP (RM781E)  
AC–14  
AIR CONDITIONING  
COMPRESSORAND MAGNETIC CLUTCH  
AC39H–01  
INSTALLATION  
1.  
1ZZ–FE, 3ZZ–FE Engines:  
INSTALL COMPRESSOR  
(a) Install the compressor with 3 bolts.  
Torque: 25 N·m (250 kgf·cm, 18 ft·lbf)  
(b) Connect the connector.  
I13000  
2.  
1AZ–FSE Engine:  
INSTALL COMPRESSOR  
(a) Install the compressor with 4 bolts.  
Torque: 25 N·m (250 kgf·cm, 18 ft·lbf)  
(b) Connect the connector.  
3.  
CONNECT DISCHARGE AND SUCTION HOSES  
(a) Lubricate 2 new O–rings with compressor oil and install  
them to the hoses.  
(b) Connect the both hoses with 2 bolts.  
Torque: 10 N·m (100 kgf·cm, 7 ft·lbf)  
NOTICE:  
Hose should be connected immediately after the caps have  
been removed.  
I12999  
4.  
5.  
6.  
INSTALL AND CHECK DRIVE BELT (See page  
AC–2, AC–4)  
CONNECT NEGATIVE (–) TERMINAL CABLE TO BAT-  
TERY  
EVACUATE AIR FROM REFRIGERATION SYSTEM  
CHARGE SYSTEM WITH REFRIGERANT  
Specified amount: 460 ± 20 g (16.23 ± 0.71 oz.)  
INSPECT FOR LEAKAGE OF REFRIGERANT  
7.  
Using a gas leak detector, check for leakage of refrigerant.  
If there is leakage, check the tightening torque at the joints.  
8.  
INSPECT A/C OPERATION  
AVENSIS/CORONA SUP (RM781E)  
AC–15  
AIR CONDITIONING  
AIR INLET SERVOMOTOR  
AIR INLET SERVOMOTOR  
AC39I–01  
COMPONENTS  
Blower Unit  
Air Duct  
Engine (and ECT) ECU  
Cowl Side Trim  
Lower Finish Panel  
Front Door Scuff Plate  
No. 2 Under Cover  
Blower Unit Case  
Air Inlet Servomotor  
I18810  
AVENSIS/CORONA SUP (RM781E)  
AC–16  
AIR CONDITIONING  
AIR INLET SERVOMOTOR  
AC39J–01  
REMOVAL  
1.  
REMOVE FRONT DOOR SCUFF PLATE ON PAS-  
SENGER SIDE  
2.  
3.  
4.  
5.  
REMOVE COWL SIDE TRIM ON PASSENGER SIDE  
REMOVE NO. 2 UNDER COVER  
REMOVE LOWER FINISH PANEL (See page BO–8)  
REMOVE ENGINE (and ECT) ECU  
6.  
RHD Models Only:  
REMOVE THEFT DETERRENT ECU  
(a) Disconnect the connector.  
(b) Remove the 2 screws and ECU.  
I03586  
I03585  
N04901  
7.  
REMOVE AIR DUCT  
Remove the 2 screws and duct.  
8.  
REMOVE BLOWER UNIT  
(a) Disconnect the connectors.  
(b) Remove the bolt, screw and nut.  
(c) Remove the blower unit.  
9.  
REMOVE AIR INLET SERVOMOTOR  
Remove the 3 screws and air inlet servomotor.  
AVENSIS/CORONA SUP (RM781E)  
AC–17  
AIR CONDITIONING  
AIR INLET SERVOMOTOR  
AC39K–01  
”REC”  
”FRS”  
”REC”  
”FRS”  
INSPECTION  
1.  
LHD:  
INSPECT AIR INLET SERVOMOTOR OPERATION  
7
1
(a) Connect the positive (+) lead from the battery to terminal  
7 and negative (–) lead to terminal 1 and check that arm  
turns to ”REC” side smoothly.  
If operation is not as specified, replace the servomotor.  
I19376  
I19377  
I18814  
I18815  
(b) Connect the positive (+) lead from the battery to terminal  
7 and the negative (–) lead to terminal 3 and check that  
the arm turns to ”FRS” side smoothly.  
7
3
If operation is not as specified, replace the servomotor.  
2.  
RHD:  
INSPECT AIR INLET SERVOMOTOR OPERATION  
7
1
(a) Connect the positive (+) lead from the battery to terminal  
7 and negative (–) lead to terminal 1 and check that arm  
turns to ”REC” side smoothly.  
If operation is not as specified, replace the servomotor.  
(b) Connect the positive (+) lead from the battery to terminal  
7 and the negative (–) lead to terminal 3 and check that  
the arm turns to ”FRS” side smoothly.  
7
3
If operation is not as specified, replace the servomotor.  
AVENSIS/CORONA SUP (RM781E)  
AC–18  
AIR CONDITIONING  
AIR INLET SERVOMOTOR  
AC39L–01  
INSTALLATION  
Installation is in the reverse order of removal (See page AC–16).  
AVENSIS/CORONA SUP (RM781E)  
AC–19  
AIR CONDITIONING  
AIR MIX SERVOMOTOR  
AIR MIX SERVOMOTOR  
AC39M–01  
REMOVAL  
1.  
REMOVE BLOWER UNIT (See page AC–16)  
2.  
REMOVE AIR MIX SERVOMOTOR  
(a) Disconnect the connector.  
(b) Remove the 3 screws and air mix servomotor.  
I19340  
AVENSIS/CORONA SUP (RM781E)  
AC–20  
AIR CONDITIONING  
AIR MIX SERVOMOTOR  
AC39N–01  
INSPECTION  
1.  
LHD:  
7
6
INSPECT AIR MIX SERVOMOTOR OPERATION  
(a) Connect the positive (+) lead from the battery to terminal  
6 and the negative (–) lead to terminal 7 and check that  
the arm turns to ”WARM” side smoothly.  
”WARM”  
”COOL”  
If operation is not as specified, replace the servomotor.  
I18817  
(b) Connect the positive (+) lead from the battery to terminal  
7 and negative (–) lead to terminal 6 and check that arm  
turns to ”COOL” side smoothly.  
7
6
If operation is not as specified, replace the servomotor.  
I18816  
2.  
LHD:  
INSPECT AIR MIX POSITION SENSOR RESISTANCE  
Measure resistance between terminals at servomotor arm each  
position as shown in the chart.  
7 6  
5
1
Testerconnection  
Condition  
Constant  
Specifiedcondition  
4.2 – 7.8 k  
3 – 1  
5 – 1  
5 – 1  
Arm position at ”WARM”  
Arm position at ”COOL”  
0.84 – 1.56 kΩ  
3.36 – 6.24 kΩ  
”WARM”  
”COOL”  
If resistance is not as specified, replace the servomotor.  
7 6  
5
1
I19332  
AVENSIS/CORONA SUP (RM781E)  
AC–21  
AIR CONDITIONING  
AIR MIX SERVOMOTOR  
3.  
RHD:  
INSPECT AIR MIX SERVOMOTOR OPERATION  
7
6
(a) Connect the positive (+) lead from the battery to terminal  
6 and the negative (–) lead to terminal 7 and check that  
the arm turns to ”COOL” side smoothly.  
If operation is not as specified, replace the servomotor.  
”COOL”  
”WARM”  
I18817  
(b) Connect the positive (+) lead from the battery to terminal  
7 and negative (–) lead to terminal 6 and check that arm  
turns to ”WARM” side smoothly.  
7
6
If operation is not as specified, replace the servomotor.  
I18816  
4.  
RHD:  
INSPECT AIR MIX POSITION SENSOR RESISTANCE  
Measure resistance between terminals at servomotor arm each  
position as shown in the chart.  
7 6  
5
3
Testerconnection  
Condition  
Constant  
Specifiedcondition  
4.2 – 7.8 kΩ  
3 – 1  
5 – 3  
5 – 3  
Arm position at ”COOL”  
Arm position at ”WARM”  
3.36 – 6.24 kΩ  
0.84 – 1.56 kΩ  
”COOL”  
”WARM”  
If resistance is not as specified, replace the servomotor.  
7 6  
5
3
I19333  
AVENSIS/CORONA SUP (RM781E)  
AC–22  
AIR CONDITIONING  
AIR MIX SERVOMOTOR  
AC39O–01  
INSTALLATION  
Installation is in the reverse order of removal (See page AC–19).  
AVENSIS/CORONA SUP (RM781E)  
AC–23  
AIR CONDITIONING  
AIR OUTLET SERVOMOTOR  
AIR OUTLET SERVOMOTOR  
AC39P–01  
REMOVAL  
REMOVE AIR OUTLET SERVOMOTOR  
(a) Disconnect the connector.  
(b) Remove the 3 screws and air outlet servomotor.  
I19341  
AVENSIS/CORONA SUP (RM781E)  
AC–24  
AIR CONDITIONING  
AIR OUTLET SERVOMOTOR  
AC39Q–01  
”DEF”  
INSPECTION  
5
4
1.  
LHD:  
INSPECT AIR OUTLET SERVOMOTOR OPERATION  
(a) Connect the positive (+) lead from the battery to terminal  
4 and negative (–) lead to terminal 5 and check that arm  
turns to ”DEF” side smoothly.  
If operation is not as specified, replace the servomotor.  
I19334  
(b) Connect the positive (+) lead from the battery to terminal  
5 and the negative (–) lead to terminal 4 and check that  
the arm turns to ”FACE” side smoothly.  
”FACE”  
5
4
If operation is not as specified, replace the servomotor.  
I19335  
2.  
LHD:  
”DEF”  
INSPECT AIR OUTLET POSITION SENSOR RESIS-  
TANCE  
5 4 3  
2
Measure resistance between terminals at servomotor arm each  
position as shown in the chart.  
Testerconnection  
Condition  
Constant  
Specifiedcondition  
4.2 – 7.8 kΩ  
2 – 1  
3 – 2  
3 – 2  
Arm position at ”DEF”  
Arm position at ”FACE”  
3.49 – 6.47 kΩ  
0.71 – 1.33 kΩ  
If resistance is not as specified, replace the servomotor.  
”FACE”  
5 4 3  
2
I19338  
AVENSIS/CORONA SUP (RM781E)  
AC–25  
AIR CONDITIONING  
AIR OUTLET SERVOMOTOR  
3.  
RHD:  
INSPECT AIR OUTLET SERVOMOTOR OPERATION  
”DEF”  
5
4
(a) Connect the positive (+) lead from the battery to terminal  
5 and negative (–) lead to terminal 4 and check that arm  
turns to ”DEF” side smoothly.  
If operation is not as specified, replace the servomotor.  
I19336  
(b) Connect the positive (+) lead from the battery to terminal  
4 and the negative (–) lead to terminal 5 and check that  
the arm turns to ”FACE” side smoothly.  
”FACE”  
5
4
If operation is not as specified, replace the servomotor.  
I19337  
4.  
RHD:  
INSPECT AIR OUTLET POSITION SENSOR RESIS-  
TANCE  
”FACE”  
5 4 3 1  
Measure resistance between terminals at servomotor arm each  
position as shown in the chart.  
Testerconnection  
Condition  
Constant  
Specifiedcondition  
4.2 – 7.8 kΩ  
2 – 1  
3 – 1  
3 – 1  
Arm position at ”DEF”  
Arm position at ”FACE”  
3.49 – 6.47 kΩ  
0.71 – 1.33 kΩ  
If resistance is not as specified, replace the servomotor.  
5 4 3 1  
”DEF”  
I19339  
AVENSIS/CORONA SUP (RM781E)  
AC–26  
AIR CONDITIONING  
AIR OUTLET SERVOMOTOR  
AC39R–01  
INSTALLATION  
Installation is in the reverse order of removal (See page AC–23).  
AVENSIS/CORONA SUP (RM781E)  
AC–27  
AIR CONDITIONING  
AIR CONDITIONER CONTROL ASSEMBLY  
AIR CONDITIONER CONTROL ASSEMBLY  
AC39S–01  
COMPONENTS  
Center Cluster Finish Panel  
Bulb  
A/C Control Assembly  
I18087  
AVENSIS/CORONA SUP (RM781E)  
AC–28  
AIR CONDITIONING  
AIR CONDITIONER CONTROL ASSEMBLY  
AC39T–01  
REMOVAL  
: 6 Clips  
1.  
REMOVE CENTER CLUSTER FINISH PANEL  
(a) Using a screwdriver, remove the cluster finish panel.  
H15310  
(b) Remove the cluster finish panel shown in the illustration.  
(c) Disconnect the connecters.  
H16288  
2.  
REMOVE A/C CONTROL ASSEMBLY  
Remove the 4 screws and A/C control panel assembly.  
AVENSIS/CORONA SUP (RM781E)  
AC–29  
AIR CONDITIONING  
AIR CONDITIONER CONTROL ASSEMBLY  
AC39U–01  
INSTALLATION  
1.  
INSTALL A/C CONTROL ASSEMBLY  
Install the A/C control panel assembly to the cluster finish panel  
with the 4 screws.  
2.  
INSTALL CENTER CLUSTER FINISH PANEL  
: 6 Clips  
(a) Connect the connectors.  
(b) Install the cluster finish panel.  
H15310  
AVENSIS/CORONA SUP (RM781E)  
AC–30  
AIR CONDITIONING  
AIR CONDITIONER AMPLIFIER  
AIR CONDITIONER AMPLIFIER  
AC39V–01  
ON–VEHICLE INSPECTION  
1.  
REMOVE A/C CONTROL ASSEMBRY (See page  
AC–28)  
2.  
INSPECT A/C AMPLIFIER CIRCUIT  
From back side:  
A14  
A15  
I18812  
Testerconnection  
Condition  
Specifiedcondition  
IG ON. Ambient temp.: 25 °C (77 °F)  
IG ON. Ambient temp.: 40 °C (104 °F)  
IG ON. Room temp.: 25 °C (77 °F)  
IG ON. Room temp.: 40 °C (104 °F)  
IG ON. Solar sensor subject to electric light  
IG ON. Solar sensor covered by cloth  
IG ON. Evaporator temp.: 0 °C (32 °F)  
IG ON. Evaporator temp.: 15 °C (59 °F)  
Start engine. Compressor: Operate  
IG ON  
1.35 – 1.75 V  
0.85 – 1.25 V  
1.8 – 2.2 V  
TAM TAM–SG (A14–18 A14–14)  
TR TR–SG (A14–7 A14–3)  
TS TS–S5 (A14–19 A14–3)  
TE TE–SG (A14–8 A14–15)  
0.85 – 1.25 V  
1.0 V or more  
Below 1.0 V  
2.0 – 2.4 V  
1.4 – 1.8 V  
LOCK LOCK–SG (A15–9 A15–18)  
TW GND (A15–7 A14–12)  
4.5 – 5.5 V  
Pulsegeneration  
10 – 14 V  
Start engine (idling). Magnetic clutch: ON  
Start engine (idling). Magnetic clutch: OFF  
IG ON. Mode selector: FACE  
MGC GND (A15–4 A14–12)  
Below 1.5 V  
3.5 – 4.5 V  
0.5 – 1.5 V  
3.5 – 4.5 V  
0.5 – 1.5 V  
TPM TPM–SG (A14–20 A14–17)  
TPM–S5 TPM–SG (A14–1 A14–17)  
IG ON. Mode selector: DEF  
IG ON. Set temp.: MAX. COOL  
IG ON. Set temp.: MAX. HOT  
TPM–SG Body ground (A14–17 ↔  
Bodyground)  
Always  
1 or less  
IG ON. Mode selector: Except FACE  
IG ON. Mode selector: FACE  
Below 1.0 V  
10 – 14 V  
AOF GND (A15–1 A14–12)  
IG ON. Mode selector: Except DEF  
IG ON. Mode selector: DEF  
Below 1.0 V  
10 – 14 V  
AOD GND (15–2 A14–12)  
AVENSIS/CORONA SUP (RM781E)  
AC–31  
AIR CONDITIONING  
AIR CONDITIONER AMPLIFIER  
IG ON. Set temp.: Except MAX. COOL  
IG ON. Set temp.: COOL  
Below 1.0 V  
10 – 14 V  
Below 1.0 V  
10 – 14 V  
Below 1.0 V  
10 – 14 V  
10 – 14 V  
0 V  
AMC GND (A15–10 A14–12)  
AMH GND (A15–11 A14–12)  
HR GND (A14–4 A14–12)  
ILL+ GND (A14–22 A14–12)  
BLW GND (A14–5 A14–12)  
IG ON. set temp.: Except MAX. HOT  
IG ON. Set temp.: HOT  
IG ON. Blower motor: Operate  
IG ON. Blower motor: Not operate  
Light control switch: TAIL  
Light control switch: OFF  
IG ON. Blower motor: Operate  
IG ON. Blower motor: Not operate  
Pulsegeneration  
10 – 14 V  
GND Body ground (A14–12 Body  
ground)  
Always  
1 or less  
IG ON. Air inlet selector: RECIRCULATE  
IG ON. Air inlet selector: FRESH  
IG ON. Air inlet selector: FRESH  
IG ON. Air inlet selector: RECIRCULATE  
IG ON.  
Below 0.7 V  
10 – 14 V  
Below 0.7 V  
10 – 14 V  
10 – 14 V  
0 V  
REC GND (A15–17 A14–12)  
FRS GND (A15–16 A14–12)  
IG GND (A14–11 A14–12)  
IG OFF.  
AVENSIS/CORONA SUP (RM781E)