Get AUTOMATIC TRANSAXLE (U240E) -> Floor Shift Assembly (LHD) Guide for Toyota Avensis 4 Door First Generation (1997-2003)

AX–16

AUTOMATIC TRANSAXLE (U240E)

–

FLOOR SHIFT ASSEMBLY (LHD)

AX02U–08

COMPONENTS

Parking Brake Cover

12 (120, 9)

Clip

Shift Control Cable

Shift Lever Assembly

Cap

Rear Console Box

: Specified torque

N·m (kgf·cm, ft·lbf)

D10190

AVENSIS/CORONA SUP (RM781E)

AX–17

AUTOMATIC TRANSAXLE (U240E)

–

FLOOR SHIFT ASSEMBLY (LHD)

Pattern Select Switch

Position Indicator

Upper Housing

Shift Lever Knob Sub–assembly

Spring

Shift Lever Knob

Sleeve

Shift Lever Button

Detent Rod

Position Indicator

Slide Cover

O/D Main Switch

L

Position

Indicator Plate

Spring

Position Indicator

Lower Housing

Shift Lever Knob Cover

Cap

Bulb

Grooved Pin

Spring Plate

Indicator Light

Wire

Shift Lever Sub–assembly

Shift Lever Plate

Shift Lock Release Button

Spring

Shift Lock

Control Computer

Control Shaft

Collar

MP grease

L Precoated part

D09906

AVENSIS/CORONA SUP (RM781E)

AX–18

AUTOMATIC TRANSAXLE (U240E)

–

FLOOR SHIFT ASSEMBLY (LHD)

AX05L–03

REMOVAL

1.

2.

REMOVE REAR CONSOLE (See page BO–8)

REMOVE SHIFT LEVER ASSEMBLY

(a) Disconnect the 3 connectors and wire harness.

(b) Remove the clip and disconnect the shift control cable.

(c) Remove the 4 bolts and floor shift assembly.

Torque: 12 N·m (120 kgf·cm, 9 ft·lbf)

D02081

AVENSIS/CORONA SUP (RM781E)

AX–19

AUTOMATIC TRANSAXLE (U240E)

–

FLOOR SHIFT ASSEMBLY (LHD)

AX0C5–04

DISASSEMBLY

1.

REMOVE O/D MAIN SWITCH TERMINAL

(a) Remove the O/D main switch connector from the shift le-

ver plate.

3

(b) Disengage the secondary locking device.

(c) Release the locking lug of the terminals 2 and 4, and pull

the terminals out from the rear.

2

1

Secondary Locking Device

A00451

2.

REMOVE SHIFT LEVER KNOB SUB–ASSEMBLY

(a) Remove the 2 screws and shift lever knob sub–assembly.

NOTICE:

Pay attention not to put unnatural load onto O/D main

switch wire harness.

(b) Remove the shift lever knob cover.

(c) Remove the shift lever button and spring.

(d) Remove the O/D main switch.

3.

4.

REMOVE INDICATOR LIGHT WIRE

REMOVE CAP AND BULB FROM INDICATOR LIGHT

WIRE

5.

REMOVE INDICATOR HOUSING

Remove the screws and an indicator housing.

6.

DISASSEMBLE INDICATOR HOUSING

(a) Remove the pattern select switch.

(b) Remove the position indicator lower housing.

(c) Remove the shift lock release button and spring.

(d) Remove the position indicator slide cover.

(e) Remove the position indicator plate.

D08694

7.

Remove the 2 screws and shift lock control computer.

8. REMOVE SPRING PLATE

REMOVE SHIFT LOCK CONTROL COMPUTER

AVENSIS/CORONA SUP (RM781E)

AX–20

AUTOMATIC TRANSAXLE (U240E)

–

FLOOR SHIFT ASSEMBLY (LHD)

9.

REMOVE SHIFT LEVER SUB–ASSEMBLY

(a) Using a screwdriver and a hammer, remove the control

shaft.

(b) Remove the shift lever sub–assembly.

F00683

D04313

F00687

F00685

10. DISASSEMBLE SHIFT LEVER SUB–ASSEMBLY

(a) Measure the distance ”A” between the lower edge of the

shift lever knob sleeve and the upper edge of the shift le-

ver sub–assembly.

A

(b) Using a hammer, remove the grooved pin.

NOTICE:

When pressing down the grooved pin, if doing it at the

place other than the notch, there may be fear of damaging

the shift lever sub–assembly.

(c) Remove the detent rod and spring.

(d) Remove the shift lever knob sleeve from the detent rod.

11. REMOVE COLLARS

Using a screwdriver and a hammer, remove the 4 collars.

AVENSIS/CORONA SUP (RM781E)

AX–21

AUTOMATIC TRANSAXLE (U240E)

–

FLOOR SHIFT ASSEMBLY (LHD)

AX0C6–04

REASSEMBLY

1.

2.

INSTALL COLLARS

INSTALL SHIFT LEVER KNOB SLEEVE TO DETENT

ROD

3.

ASSEMBLE SHIFT LEVER SUB–ASSEMBLY

: Apply MP Grease

(a) Apply MP grease on the compression spring, the detent

rod and the shift lever sub–assembly.

(b) Install the spring and the detent rod to shift lever sub–as-

sembly.

F00686

F00684

F00688

F00689

(c) Place the shift lever sub–assembly as shown in the il-

lustration.

(d) Insert the grooved pin in the detent rod pin hole.

NOTICE:

Correct

Wrong

S

Assemble the grooved pin to ensure that it fits into the

guide hole of the shift lever sub–assembly in parallel.

Take care not to insert the pin in the wrong direction

of the detent rod.

S

(e) Meet the grooved pin with the notch of the guide hole.

AVENSIS/CORONA SUP (RM781E)

AX–22

AUTOMATIC TRANSAXLE (U240E)

–

FLOOR SHIFT ASSEMBLY (LHD)

(f)

Press the pin with a hammer.

A: 10.0 – 10.4 mm (0.39 – 0.41 in.)

Shift Lever

Sub–assembly

A

NOTICE:

When pressing in the grooved pin, if doing it at the place

other than the notch, the shift lever sub–assembly might be

damaged.

Detent Rod

4.

CHECK DETENT ROD OPERATION

Grooved Pin

F01188

D04313

F00690

F00691

F00692

A00452

5.

INSTALL SHIFT LEVER KNOB SLEEVE DETENT ROD

Drive the shift lever knob sleeve to the distance A measured be-

fore removal.

A

6.

INSTALL SHIFT LEVER SUB–ASSEMBLY

(a) Apply MP grease.

: Apply MP Grease

(b) Using a brass bar and a hammer, install the control shaft

and the shift lever sub–assembly to the shift lever plate.

NOTICE:

Take care not to install them in the wrong direction of the

shift lever sub–assembly.

7.

INSTALL SPRING PLATE

8.

INSTALL SHIFT LOCK CONTROL COMPUTER

Install the shift control control computer and 2 screws.

NOTICE:

Install the grooved pin into the groove of the shift lock unit

as shown in the illustration.

AVENSIS/CORONA SUP (RM781E)

AX–23

AUTOMATIC TRANSAXLE (U240E)

–

FLOOR SHIFT ASSEMBLY (LHD)

9.

ASSEMBLE INDICATOR HOUSING

(a) Install the position indicator plate.

(b) Install the position indicator slide cover.

(c) Install the spring and shift lock release button.

(d) Install the position indicator lower housing.

(e) Install the pattern select switch.

NOTICE:

Do not make indicator housing dirty with MP grease.

10. INSTALL INDICATOR HOUSING

Install the screws and an indicator housing.

11. INSTALL CAP AND BULB TO INDICATOR LIGHT WIRE

12. INSTALL INDICATOR LIGHT WIRE

13. INSTALL SHIFT LEVER KNOB SUB–ASSEMBLY

(a) Install the O/D main switch.

(b) Install the spring and shift lever button.

(c) Install the shift lever knob cover.

HINT:

Apply MP grease to shift lever knob button.

(d) Install the shift lever sub–assembly and 2 screws.

HINT:

Coat the threads of the screws with sealant.

Sealant:

Part No. 08833–00080, THREE BOND 1344, LOCTITE

242 or equivalent

NOTICE:

Make sure not to catch O/D main switch wire harness.

(e) Install the O/D main switch wire harness securely to hung

on the hook of the shift lever sub–assembly.

14. INSTALL O/D MAIN SWITCH TERMINAL

AVENSIS/CORONA SUP (RM781E)

AX–24

AUTOMATIC TRANSAXLE (U240E)

–

FLOOR SHIFT ASSEMBLY (LHD)

AX02Y–08

INSTALLATION

INSTALL FLOOR SHIFT ASSEMBLY

Installation is in the reverse order of removal (See page

AX–18).

HINT:

After installation, adjust shift lever ranges (See page DI–62)

and inspect shift lever operation.

S

When shifting it to each range, make sure that the shifting

lever moves smoothly, can be moderately operated and

the range indicator displays correctly.

Ranges which can be operated without pressing the

shift lever nob button

R → N → D→ 2

With the brake pedal depressed,

shift while holding the lock

release button in. (The ignition

switch must be in ON position.)

Ranges which can be operated only with pressing the

shift lever nob button

P → R, 2 → L, N → R → P

When starting the engine, make sure that the vehicle

moves forward when shifting from N to D range, and

moves rearward when shifting to R range.

Shift while holding the lock

release button in.

S

Shift normally

D02013

AVENSIS/CORONA SUP (RM781E)

AUTOMATIC TRANSAXLE (U240E) -> Floor Shift Assembly (LHD) for Your Toyota Avensis 4 Door First Generation (1997-2003)

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