Get SERVICE SPECIFICATIONS -> Manual Transaxle (E351) Guide for Toyota Avensis 4 Door First Generation (1997-2003)

SS–10

SERVICE SPECIFICATIONS

–

MANUALTRANSAXLE(E351)

MANUAL TRANSAXLE (E351)

SS0G6–06

SERVICE DATA

Input shaft

3rd & 4th gear journal diameter

5th gear journal diameter

Runout

Min. 35.984 mm (1.4167 in.)

Min. 27.957 mm (1.1007 in.)

Max. 0.03 mm (0.0012 in.)

Output shaft

1st gear journal diameter

2nd gear journal diameter

Runout

Min. 37.610 mm (1.4807 in.)

Min. 34.502 mm (1.3583 in.)

Max. 0.03 mm (0.0012 in.)

Gear thrust clearance

1st

Max. 0.40 mm (0.0157 in.)

Min. 0.25 mm (0.0098 in.)

Max. 0.35 mm (0.0138 in.)

Min. 0.10 mm (0.0039 in.)

Max. 0.57 mm (0.0224 in.)

Min. 0.10 mm (0.0039 in.)

Max. 0.65 mm (0.0256 in.)

Min. 0.10 mm (0.0039 in.)

2nd & 3rd

4th

5th

Gear radial clearance

1st, 2nd & 3rd

MAX. 0.053 mm (0.0021 in.)

MAX. 0.051 mm (0.0020 in.)

MAX. 0.050 mm (0.0020 in.)

4th

5th

No.3 shift fork to hub sleeve clearance

No.2 shift fork to hub sleeve clearance

No.1 shift fork to hub sleeve clearance

Max. 0.35 mm (0.014 in.)

Max. 0.69 mm (0.027 in.)

Max. 0.35 mm (0.014 in.)

Synchronizer ring to gear clearance

1st & 2nd

3rd

Min. 0.70 mm (0.028 in.)

Min. 0.65 mm (0.026 in.)

Min. 0.75 mm (0.030 in.)

Min. 1.25 mm (0.049 in.)

4th

5th

Drive in depth

Control shaft cover oil seal

Transmission case oil seal

Transaxle case oil seal

0 – 1.0 mm (0 – 0.039 in.)

3.5 ± 0.5 mm (0.138 ± 0.020 in.)

0± 0.5 mm (0 ± 0.020 in.)

0 ± 0.5 mm (0 ± 0.020 in.)

Select inner lever slotted spring pin

No.1 shift inner lever slotted spring pin

No.2 shift inner lever slotted spring pin

Input shaft snap ring thickness

No.2 clutch hub

Mark

H

J

2.30 mm (0.0906 in.)

2.35 mm (0.0925 in.)

2.40 mm (0.0945 in.)

2.45 mm (0.0965 in.)

2.50 mm (0.0984 in.)

2.55 mm (0.1004 in.)

2.60 mm (0.1024 in.)

K

L

M

N

P

AVENSIS/CORONA SUP (RM781E)

SS–11

SERVICE SPECIFICATIONS

–

MANUALTRANSAXLE(E351)

Input shaft snap ring thickness

No.3 clutch hub

Mark

a

b

c

d

e

f

1.75 mm (0.0689 in.)

1.80 mm (0.0709 in.)

1.85 mm (0.0729 in.)

1.90 mm (0.0748 in.)

1.95 mm (0.0768 in.)

2.00 mm (0.0787 in.)

2.05 mm (0.0807 in.)

2.10 mm (0.0827 in.)

2.15 mm (0.0847 in.)

2.35 mm (0.0925 in.)

2.40 mm (0.0945 in.)

2.45 mm (0.0965 in.)

2.50 mm (0.0984 in.)

2.55 mm (0.1004 in.)

2.60 mm (0.1024 in.)

2.65 mm (0.1043 in.)

2.70 mm (0.1063 in.)

g

h

j

Ball bearing

1

2

3

4

5

6

7

8

Differential pinion to side gear backlash

STD 0.05 – 0.20 mm (0.0020 – 0.0079 in.)

Differential side gear thrust washer thickness

1.00 mm (0.0394 in.)

1.10 mm (0.0433 in.)

1.20 mm (0.0472 in.)

1.30 mm (0.0512 in.)

Differential case side bearing preload (at starting)

New bearing (Output shaft preload plus)

0.8 – 1.6 N·m (8 – 16 kgf·cm, 6.9 – 13.9 in.·lbf)

0.5 – 1.0 N·m (5 – 10 kgf·cm, 4.3 – 8.7 in.·lbf)

Reused bearing (Output shaft preload plus)

Differential side bearing adjusting shim thickness

Mark

0

1

2.00 mm (0.0787 in.)

2.05 mm (0.0807 in.)

2.10 mm (0.0827 in.)

2.15 mm (0.0846 in.)

2.20 mm (0.0866 in.)

2.25 mm (0.0886 in.)

2.30 mm (0.0906 in.)

2.35 mm (0.0925 in.)

2.40 mm (0.0945 in.)

2.45 mm (0.0965 in.)

2.50 mm (0.0984 in.)

2.55 mm (0.1004 in.)

2.60 mm (0.1024 in.)

2.65 mm (0.1043 in.)

2.70 mm (0.1063 in.)

2.75 mm (0.1083 in.)

2.80 mm (0.1102 in.)

2.85 mm (0.1122 in.)

2

3

4

5

6

7

8

9

A

B

C

D

E

F

G

H

AVENSIS/CORONA SUP (RM781E)

SS–12

SERVICE SPECIFICATIONS

–

MANUALTRANSAXLE(E351)

Output shaft bearing preload (at starting)

New bearing

0.8 – 1.6 N·m (8 – 16 kgf·cm, 6.9 – 13.9 in.·lbf)

0.5 – 1.0 N·m (5 – 10 kgf·cm, 4.3 – 8.7 in.·lbf)

Reused bearing

Output shaft rear bearing adjusting shim thickness

Mark

0

1.30 mm (0.0512 in.)

1.35 mm (0.0531 in.)

1.40 mm (0.0551 in.)

1.45 mm (0.0571 in.)

1.50 mm (0.0591 in.)

1.55 mm (0.0610 in.)

1.60 mm (0.0630 in.)

1.65 mm (0.0650 in.)

1.70 mm (0.0669 in.)

1.75 mm (0.0689 in.)

1.80 mm (0.0709 in.)

1.85 mm (0.0728 in.)

1.90 mm (0.0748 in.)

1.95 mm (0.0768 in.)

2.00 mm (0.0787 in.)

2.05 mm (0.0807 in.)

2.10 mm (0.0827 in.)

2.15 mm (0.0846 in.)

2.20 mm (0.0866 in.)

2.25 mm (0.0886 in.)

2.30 mm (0.0906 in.)

2.35 mm (0.0925 in.)

2.40 mm (0.0945 in.)

2.45 mm (0.0965 in.)

2.50 mm (0.0984 in.)

1

2

3

4

5

6

7

8

9

A

B

C

D

E

F

G

H

J

K

L

M

N

P

Q

AVENSIS/CORONA SUP (RM781E)

SS–13

SERVICE SPECIFICATIONS

–

MANUALTRANSAXLE(E351)

SS0G7–08

TORQUE SPECIFICATION

Parttightened

N·m

kgf·cm

ft·lbf

Transaxle upper side x Engine

Transaxle lower side x Engine

Bolt A

Bolt B

64

25

650

296

47

21

Bolt A

Bolt B

Bolt C

Bolt D

Bolt E

40

8

408

82

30

71in.·lbf

15

20

46

204

470

34

Diesel throttle body x Engine unit

21

25

87

64

98

64

15

39

18

12

214

255

890

650

1,000

650

153

400

185

120

15

18

64

47

72

47

11

29

13

9

No.1 air tube assembly x Engine unit

Diesel throttle body with No.2 air tube assembly x Engine unit

Engine front mounting x Engine front mounting bracket

Engine front mounting x Transaxle

Engine rear mounting x Engine rear mounting bracket

Engine rear mounting x Transaxle

Starter x Starter wire

Starter x Transaxle

Transmission case protector x Transmission

Clutch release cylinder x Clutch housing

Clutch line bracket x Transaxle

(See page MX–4)

Bolt A

Bolt B

12

120

50

9

4.9

43in.·lbf

Engine left mounting x Bracket

87

52

103

62

43

73

64

87

52

64

87

39

73

20

29

20

29

49

123

24

42

25

13

29

890

530

1,050

630

440

740

650

890

540

650

890

400

740

200

300

200

300

500

1,250

240

430

250

130

300

64

38

76

46

32

54

47

64

38

47

64

29

54

14

22

14

22

36

90

17

31

18

9

Engine left mounting Bracket x Transaxle

Frontwheel

Front exhaust pipe x Exhaust manifold

Front exhaust pipe x Center exhaust pipe

Engine rear mounting x Center member

Engine rear mounting bracket x Body

Engine rear mounting bracket x Engine rear mounting

Engine front mounting x Center member

Engine front mounting bracket x Transaxle

Engine front mounting bracket x Engine front mounting

Front transport hook x Center member

Engine mounting center member x Body

No.2 selecting bellcrank with selecting bellcrank support

Lock ball assembly

Shift and select lever shaft assembly x Transmission case

Transmission case cover x Transmission case

Breatherplug

Output shaft lock nut

Shift fork and shift head set bolt

Rear bearing retainer x Transmission case

Straight screw plug

Straight screw plug (Reverse restrict pin)

Reverse idler gear shaft lock bolt

22

Transmission case x Transaxle case

AVENSIS/CORONA SUP (RM781E)

SS–14

SERVICE SPECIFICATIONS

–

MANUALTRANSAXLE(E351)

Reverse shift arm bracket assembly x Transaxle case

Transaxle case receiver x Transaxle case

Clutch release fork support

17

7.4

39

175

75

13

65in.·lbf

29

400

175

410

500

175

1,080

120

50

Control cable bracket x Transaxle case

Vehicle speed sensor

17

13

17

13

Clutch release line bracket x Transaxle case

Back–up light switch

17

13

40

30

Filler and drain plugs

49

36

No.1 and No.2 oil receiver pipes x Transmission case

Ring gear set bolt

17

13

106

12

78

Shift lever assembly x Body

9

Retainer x Body

4.9

43in.·lbf

Grommet retainer x Body

50

AVENSIS/CORONA SUP (RM781E)

SERVICE SPECIFICATIONS -> Manual Transaxle (E351) for Your Toyota Avensis 4 Door First Generation (1997-2003)

Related Topics

SERVICE SPECIFICATIONS

Popular Owner Manuals

Latest Owner Manuals