SERVICE SPECIFICATIONS -> Steering for Your Toyota Avensis 4 Door First Generation (1997-2003)

SS–30  
SERVICE SPECIFICATIONS  
STEERING  
STEERING  
SS0IF–03  
SERVICE DATA  
POWER STEERING FLUID  
Oil level rise  
Maximum 5 mm (0.20 in.)  
1ZZ–FE, 3ZZ–FE Engines:  
2
Oil pressure at idle speed with valve closed  
1AZ–FSE Engine:  
Minimum 8,300 kPa (85 kgf/cm , 1,209 psi)  
2
Oil pressure at idle speed with valve closed  
POWER STEERING VANE PUMP (1ZZ–FE, 3ZZ–FE)  
Vane pump rotating torque  
Minimum 8,800 kPa (90 kgf/cm , 1,280 psi)  
0.27 N·m (2.8 kgf·cm, 2.4 in.·lbf) or less  
Vane pump shaft and front housing bushing oil clearance  
STD 0.021 – 0.043 mm (0.0008 – 0.0017 in.)  
Maximum 0.07 mm (0.0028 in.)  
Vane plate height  
Minimum 7.6 mm (0.299 in.)  
Minimum 1.405 mm (0.0553 in.)  
Minimum 11.993 mm (0.4722 in.)  
Maximum 0.03 mm (0.0012 in.)  
Vane plate thickness  
Vane plate length  
Vane plate and vane pump rotor groove clearance  
Vane plate length  
pump rotor and cam ring mark  
0
1
2
3
4
12.001 – 12.003 mm (0.47248 – 0.47256 in.)  
11.999 – 12.001 mm (0.47240 – 0.47248 in.)  
11.997 – 11.999 mm (0.47232 – 0.47240 in.)  
11.995 – 11.997 mm (0.47224 – 0.47232 in.)  
11.993 – 11.995 mm (0.47216 – 0.47224 in.)  
Spring free length  
Minimum 35.8 mm (1.409 in.)  
POWER STEERING VANE PUMP (1AZ–FSE)  
Vane pump rotating torque  
0.27 N·m (2.8 kgf·cm, 2.4 in.·lbf) or less  
Vane pump shaft and front housing bushing oil clearance  
STD 0.021 – 0.043 mm (0.0008 – 0.0017 in.)  
Maximum 0.07 mm (0.0028 in.)  
Vane plate height  
Minimum 7.6 mm (0.299 in.)  
Minimum 1.405 mm (0.0553 in.)  
Minimum 11.993 mm (0.4722 in.)  
Maximum 0.03 mm (0.0012 in.)  
Vane plate thickness  
Vane plate length  
Vane plate and vane pump rotor groove clearance  
Vane plate length  
pump rotor and cam ring mark  
0
1
2
3
4
12.001 – 12.003 mm (0.47248 – 0.47256 in.)  
11.999 – 12.001 mm (0.47240 – 0.47248 in.)  
11.997 – 11.999 mm (0.47232 – 0.47240 in.)  
11.995 – 11.997 mm (0.47224 – 0.47232 in.)  
11.993 – 11.995 mm (0.47216 – 0.47224 in.)  
Spring free length  
Minimum 35.8 mm (1.409 in.)  
*: For use with belt tension gauge  
AVENSIS/CORONA SUP (RM781E)  
SS–31  
SERVICE SPECIFICATIONS  
STEERING  
SS0IG–03  
TORQUE SPECIFICATION  
Parttightened  
N·m  
kgf·cm  
ft·lbf  
TILT STEERING COLUMN  
Steering column assembly set bolt and nut  
Control valve shaft x Yoke  
25.5  
35  
260  
360  
510  
90  
19  
26  
37  
Steering wheel set nut  
50  
Steering wheel pad set screw (Torx screw)  
POWER STEERING VANE PUMP (1ZZ–FE, 3ZZ–FE)  
Rear housing set bolt  
8.8  
78in.·lbf  
22  
69  
220  
700  
16  
51  
Pressure port union x Front housing  
Suction port union set bolt  
12  
120  
9
Oil pressure switch  
21  
210  
15  
PS vane pump assembly set nut  
Pressure feed tube x PS vane pump assembly  
Pressure feed tube x Rear bracket  
POWER STEERING VANE PUMP (1AZ–FSE)  
Rear housing set bolt  
37  
370  
27  
37(44)  
7.8  
375(450)  
80  
27(33)  
69in.·lbf  
22  
69  
12  
21  
50  
52  
220  
700  
120  
210  
510  
530  
16  
51  
9
Pressure port union x Front housing  
Suction port union set bolt  
Oil pressure switch  
15  
37  
38  
PS vane pump assembly set bolt  
Pressure feed tube x PS vane pump assembly  
( ): For use without SST  
AVENSIS/CORONA SUP (RM781E)