Driving and operating -> Engine exhaust for Your Vauxhall Vivaro Van Third Generation (2019-2026)

Driving and operating  
Catalytic converter  
165  
As soon as the traffic conditions  
permit, regenerate the filter by driving  
at a vehicle speed of at least 40 mph  
until the control indicator  
Engine exhaust  
The catalytic converter reduces the  
amount of harmful substances in the  
exhaust gases.  
9 Danger  
extinguishes.  
Engine exhaust gases contain  
poisonous carbon monoxide,  
which is colourless and odourless  
and could be fatal if inhaled.  
If exhaust gases enter the interior  
of the vehicle, open the windows.  
Have the cause of the fault  
rectified by a workshop.  
Notice  
Caution  
On a new vehicle, the first exhaust  
filter regeneration operations may  
be accompanied by a burning smell,  
which is normal. Following  
Fuel grades other than those listed  
on page 3 290 could damage the  
catalytic converter or electronic  
components.  
Unburnt petrol will overheat and  
damage the catalytic converter.  
Therefore avoid excessive use of  
the starter, running the fuel tank  
dry and starting the engine by  
pushing or towing.  
prolonged operation of the vehicle at  
very low speed or at idle, water  
vapour can be emitted at the  
exhaust on acceleration. This does  
not affect the behaviour of the  
vehicle or the environment.  
Avoid driving with an open load  
compartment, otherwise exhaust  
gases could enter the vehicle.  
Cleaning process not possible  
Exhaust filter  
Automatic cleaning process  
The exhaust filter system filters soot  
particles out of the exhaust gases.  
The start of saturation of the exhaust  
filter is indicated by the temporary  
illumination of + or C,  
accompanied by a message in the  
Driver Information Centre and a  
chime.  
If + or C stays on, accompanied  
by an audible signal and a message,  
this indicates that the exhaust filter  
additive level is too low.  
The reservoir must be topped-up  
without delay. Seek the assistance of  
a workshop.  
In the event of misfiring, uneven  
engine running, a reduction in engine  
performance or other unusual  
problems, have the cause of the fault  
rectified by a workshop as soon as  
possible. In an emergency, driving  
can be continued for a short period,  
keeping vehicle speed and engine  
speed low.  
166  
Driving and operating  
1. The first possible warning is Top  
up emissions additive: Starting  
prevented in 1500 mi.  
AdBlue  
General information  
The selective catalytic reduction  
(BlueInjection) is a method to  
substantially reduce the nitrogen  
oxides in the exhaust emission. This  
is achieved by injecting a Diesel  
Exhaust Fluid (DEF) into the exhaust  
system. The ammonia released by  
the fluid reacts with nitrous gases  
(NOx) from the exhaust and turns it  
Caution  
Avoid contact of the paintwork with  
AdBlue.  
In case of contact, rinse off with  
When switching on the ignition,  
this warning will show up once  
briefly with the calculated range.  
Additionally, control indicator  
B will illuminate and a chime  
will sound. Driving is possible  
without any restrictions.  
water.  
AdBlue freezes at a temperature of  
approx. -11 °C. As the vehicle is  
equipped with an AdBlue pre-heater,  
the emissions reduction at low  
temperatures is ensured. The AdBlue  
pre-heater works automatically.  
2. The next warning level is entered  
with a range below 500 miles. The  
message with the current range  
will always be displayed when  
ignition is switched on.  
into nitrogen and water.  
The designation of this fluid is  
AdBlue®. It is a non-toxic, non-  
flammable, colourless and odourless  
fluid which consists of 32% urea and  
68% water.  
Notice  
Frozen and again liquefied AdBlue is  
usable without quality loss.  
Additionally, control indicator  
B will illuminate and a chime  
will sound. Refill AdBlue before  
entering the next warning level.  
When driving, the chime sounds  
and the message is displayed  
every 60 miles until the AdBlue  
tank has been topped-up.  
The typical AdBlue consumption is  
approx. 22 l per 6000 miles to  
9000 miles depending on driving  
behaviour (e.g. high load or towing).  
9 Warning  
Avoid contact of your eyes or skin  
with AdBlue.  
Level warnings  
Depending on the calculated range of  
AdBlue, different messages are  
displayed in the Driver Information  
Centre. The messages and the  
restrictions are a legal requirement.  
3. The next warning level is entered  
with a range below 60 miles. The  
message with the current range  
will always be displayed when  
ignition is switched on.  
In case of eye or skin contact,  
rinse off with water.  
Additionally, control indicator  
Driving and operating  
167  
B will flash and a chime will  
sound. Refill AdBlue as soon as  
possible before the AdBlue tank is  
completely empty. Otherwise, a  
restart of the engine will not be  
possible.  
When driving, the chime sounds  
and the message is displayed  
every 6 miles until the AdBlue tank  
has been topped-up.  
When driving, the message is  
displayed every 30 s while the  
fault persists.  
High emission warnings  
In the event of a fault with the  
emissions control system, different  
messages are displayed in the Driver  
Information Centre. The messages  
and the restrictions are a legal  
requirement.  
1. If a fault is detected for the first  
time, the warning Emissions fault  
is displayed.  
3. If the last warning level is entered,  
the following warning message  
will be displayed:  
Emissions fault: Starting  
prevented  
Additionally, control indicators  
B, C and W will illuminate  
and a chime will sound.  
4. The last warning level is entered  
when the AdBlue tank is empty.  
Restart of the engine is not  
Additionally, control indicators  
B, C and W will illuminate  
and a chime will sound. Driving is  
possible without any restrictions.  
Consult a workshop for  
assistance.  
possible. The following warning  
message will be displayed:  
Refilling AdBlue  
Caution  
If it is a temporary fault, the alert  
Top up emissions additive:  
Starting prevented  
Additionally, control indicator  
B will flash and a chime will  
sound.  
Refill the tank to a level of at least  
5 l of AdBlue, otherwise restarting  
of the engine is not possible.  
disappears during the next  
journey, after self-diagnosis of the  
emissions control system.  
Only use AdBlue that complies  
with European standards  
DIN 70 070 and ISO 22241-1.  
Do not use additives.  
Do not dilute AdBlue.  
Otherwise the selective catalytic  
reduction system could be  
damaged.  
2. If the fault is confirmed by the  
emission control system, the  
following message will be  
displayed:  
Emissions fault: Starting  
prevented in 650 miles.  
Additionally, control indicators  
B, C and W will illuminate  
and a chime will sound.  
Notice  
Depending on the engine different  
levels may apply.  
168  
Driving and operating  
Notice  
1. Continuously drive the vehicle  
for 10 min making sure that  
vehicle speed is always higher  
than 12 mph.  
2. If AdBlue refill is detected  
successfully, AdBlue supply-  
driven warnings or limitations will  
disappear.  
The vehicle must be parked on a level  
surface.  
1. Remove key from ignition switch.  
Whenever a filling pump with a  
nozzle for passenger cars is not  
available at a filling station, use only  
AdBlue bottles or canisters with a  
sealed refill adapter for refilling, to  
prevent splashback and overspill,  
and in order to ensure that the fumes  
from the AdBlue tank are captured  
and do not emerge. AdBlue in  
bottles or canisters is available in  
many filling stations and can be  
purchased e.g. at Vauxhall dealers  
and other retail outlets.  
If AdBlue refill is still not detected,  
seek the assistance of a workshop.  
If AdBlue must be refilled at  
temperatures below -11 °C, the  
refilling of AdBlue may not be  
detected by the system. In this  
event, park the vehicle in a space  
with a higher ambient temperature  
until AdBlue is liquified.  
Since AdBlue has a limited  
durability, check the date of expiry  
before refilling.  
2. Open the driver's door to access  
the AdBlue flap.  
3. Open the AdBlue flap by inserting  
a finger in the slot in the low part  
of the flap. Pull the flap to the front.  
Notice  
Notice  
Refill the AdBlue tank to a level of at  
least 5 l to ensure that the new  
AdBlue level is being detected.  
When unscrewing the protective cap  
from the filler neck, ammonia fumes  
may emerge. Do not inhale as the  
fumes have a pungent smell. The  
fumes are not harmful by inhalation.  
In case AdBlue refill is not  
successfully detected:  
The AdBlue tank should be filled  
completely. This must be done if the  
warning message regarding  
prevention of an engine restart is  
already displayed.  
Driving and operating  
169  
Notice  
Electric drive unit  
Operation  
The vehicle uses an electric drive unit  
with a 1-gear transmission. The  
selector is located on the centre  
console between the seats.  
Dispose of AdBlue canister  
according to environmental  
requirements. Hose can be reused  
after flushing with clear water before  
AdBlue dries out.  
4. Unscrew protective cap from the  
filler neck.  
5. Open AdBlue canister.  
6. Mount one end of the hose on the  
canister and screw the other end  
on the filler neck.  
7. Lift the canister until it is empty, or  
until the flow from the canister has  
stopped. This can take up to 5  
minutes.  
P : park position, wheels are locked,  
engage only when the vehicle is  
stationary, engaged  
8. Place the canister on the ground  
automatically when driver's door  
is opened or engine is switched  
off  
to empty the hose, wait 15 s.  
9. Unscrew the hose from the filler  
neck.  
R : reverse gear, engage only when  
the vehicle is stationary  
N : neutral  
10. Mount the protective cap and turn  
clockwise until it engages.