1999-2005 Volkswagen Jetta 4 Door OperationandHousing -> 14 Shift Unit, Servicing User Manual
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OperationandHousing -> 14 Shift Unit, Servicing for Your Volkswagen Jetta 4 Door Fourth Generation (1999-2005)

Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤  
6-Speed Manual Transmission 02Q - Edition 05.2013  
14  
Shift Unit, Servicing  
⇒ “14.1 Selector Shaft Seal, Replacing”, page 274  
Note  
Lubricate the bearing areas and sliding surfaces.  
Refer to the Parts Catalog for the grease allocation.  
1 - Hex Nut  
❑ 23 Nm  
❑ Self-locking  
❑ Replace after removing  
2 - Selector Lever  
❑ Insert so that master  
spline aligns with shift  
rod  
❑ Can be replaced with  
the shift mechanism still  
installed  
❑ Installation position. Re‐  
fer to  
⇒ Fig. ““Selector Lever/  
Relay Lever Installed  
Position”“ , page 88 .  
❑ Installing. Refer to  
⇒ Fig. ““Installing the  
Transmission Shift Lev‐  
er”“ , page 88 .  
❑ Adjust the gearshift  
mechanism after instal‐  
ling. Refer to  
⇒ “1.11 Selector Mech‐  
anism, Adjusting”,  
page 97 .  
3 - Sliding Shoe  
❑ Attached into the relay  
lever -item 5-  
⇒ Item 5 (page 273)  
4 - Bearing Bushing  
❑ Not needed for the plas‐  
tic relay lever  
5 - Relay Lever  
❑ Installation position. Refer to ⇒ Fig. ““Selector Lever/Relay Lever Installed Position”“ , page 88 .  
❑ Adjust the gearshift mechanism after installing. Refer to  
⇒ “1.11 Selector Mechanism, Adjusting”, page 97 .  
❑ Plastic relay lever from 05/2007. Refer to ⇒ “1.8 Plastic Relay Lever”, page 89 .  
6 - Gearshift Unit  
❑ Consisting of the gearshift shaft and the gearshift cover  
❑ The components cannot be separated from each other  
❑ Can be removed and installed with the transmission installed  
❑ Gearshift shaft adapted together with the revised reverse gear shift fork bearing -item 5-  
⇒ Item 5 (page 277)  
❑ Allocation, gearshift shafts. Refer to ⇒ Fig. ““Allocation, Gearshift Shafts”“ , page 274  
14. Shift Unit, Servicing  
273  
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤  
6-Speed Manual Transmission 02Q - Edition 05.2013  
7 - Bearing Bushing  
❑ For the selector shaft  
❑ Removing and installing -item 16- ⇒ Item 16 (page 263) .  
8 - O-Ring  
❑ Insert in the groove in the shift cover  
❑ Install with transmission fluid  
❑ Replace after removing  
9 - Cap  
❑ For the transmission ventilation  
10 - Lock Washer  
❑ For the relay lever  
❑ Not on the plastic relay lever  
❑ Replace after removing  
11 - Gearshift Shaft Seal  
❑ Replacing. Refer to ⇒ “14.1 Selector Shaft Seal, Replacing”, page 274 .  
Allocation, Gearshift Shafts  
Number of Selector Fingers  
on the Selector Shaft  
Bearing, Reverse Gear Shift  
Fork  
Fig.-A-= 2 shift fingers  
-arrow 1- and -arrow 2-  
On the axle for the reverse gear  
shift fork. Refer to  
⇒ Fig. ““The Reverse Gear Shift  
Fork -1- is Mounted on the  
Axle -2- behind the 5th and 6th  
Gear Shift Rod -3-.”“ ,  
page 254  
Fig. -B- = 1 shift finger  
-arrow 3-  
Gearshift rod with shift fork for  
5th and 6th gear. Refer to  
⇒ Fig. ““The Reverse Gear Shift  
Fork -1- is Mounted on the Gear‐  
shift Rod with the 5th and 6th  
Gear Shift Fork -2-.”“ ,  
page 254  
14.1  
Selector Shaft Seal, Replacing  
Special tools and workshop equipment required  
♦ Press Piece - Shift Rod/Alternator - VW423-  
♦ Puller - Crankshaft/Power Steering Seal - 1 - T20143/1-  
♦ Sealing Grease - G 052 128 A1-  
– Remove entire air filter housing if it is located above the se‐  
lector shaft. Refer to ⇒ Rep. Gr. 23 ; Diesel Direct Injection  
System; Air Filter Housing, Removing and Installing or ⇒ Rep.  
Gr. 24 ; Air Filter; Air Filter Housing, Removing and Installing .  
274  
Rep. Gr.34 - Operation and Housing  
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤  
6-Speed Manual Transmission 02Q - Edition 05.2013  
Metal Relay Lever  
– Remove the clip -2- and the relay lever -3-.  
Note  
If the relay lever cannot be removed due to the transmission  
bracket, remove selector cable from relay lever. Remove the slide  
shoe from the transmission shift lever.  
Plastic Relay Lever  
– Remove the relay lever with the cable retainer. Refer to  
⇒ “1.8 Plastic Relay Lever”, page 89 .  
Continuation for All Shift Mechanisms  
– Remove the nut -4- and the transmission gearshift lever -1-.  
– Pry out the seal using the Puller - Crankshaft/Power Steering  
Seal - 1 - T20143/1- .  
– Lightly oil the new gasket on the outer edge.  
– Fill the space between the sealing/dust lip -arrow- halfway with  
Sealing Grease - G 052 128 A1- .  
14. Shift Unit, Servicing  
275  
Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤  
6-Speed Manual Transmission 02Q - Edition 05.2013  
– Install the seal using Press Piece - Shift Rod/Alternator -  
VW423- .  
Install in reverse order of removal.  
– Attach the transmission gearshift lever to the gearshift shaft  
-item 1- ⇒ Item 1 (page 273) and tighten the nut to the tight‐  
ening specification.  
Note  
The gearshift lever can be installed in only one position.  
– Adjust the gearshift mechanism. Refer to  
⇒ “1.11 Selector Mechanism, Adjusting”, page 97 .  
– If it was removed earlier install the complete air filter housing.  
Refer to ⇒ Rep. Gr. 23 ; Diesel Direct Injection System; Air  
Filter Housing, Removing and Installing or ⇒ Rep. Gr. 24 ; Air  
Filter; Air Filter Housing, Removing and Installing .  
276  
Rep. Gr.34 - Operation and Housing  

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