Get OperationandHousing -> 16 Special Tools Guide for Volkswagen Jetta 4 Door Fourth Generation (1999-2005)

Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤

6-Speed Manual Transmission 02Q - Edition 05.2013

16

Special Tools

Special tools and workshop

equipment required

♦ Bearing Driver - Multiple

Use - VW244B-

♦ Transmission Support -

VW353-

♦ Press Plate - VW401-

♦ Press Plate - VW402-

♦ Press Piece - Rod -

VW407-

♦ Press Piece - 37mm -

VW416B-

16. Special Tools

279

Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤

6-Speed Manual Transmission 02Q - Edition 05.2013

♦ Guide Pin - VW436A-

♦ Press Piece - Guide Pin -

VW439-

♦ Slide Hammer Set - Ham‐

mer - VW771-

♦ Crankshaft Holding Fixture

- VW801-

♦ Guide Pins - 10-15-

♦ Press Piece - Pivot Mount

Bushing - 3124-

280

Rep. Gr.34 - Operation and Housing

Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤

6-Speed Manual Transmission 02Q - Edition 05.2013

♦ Bracket - Multiple Use -

30-211A-

♦ Seal Installer - Crankshaft -

T10042-

♦ Locking Sleeve Drift -

T10169-

♦ or Locking Sleeve Drift -

T10362-

⇒ Fig. ““Lock Sleeve Differ‐

entiation”“ , page 266

♦ Seal Installer - Driveshaft -

T40008-

♦ Torque Wrench 1331

5-50Nm - VAG1331-

♦ Hot Air Blower - VAG1416-

16. Special Tools

281

Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤

6-Speed Manual Transmission 02Q - Edition 05.2013

♦ Bearing Installer - Crank‐

shaft Pilot Bearing - 3264-

♦ Subframe Support Tool -

3290-

♦ Torque Wrench 1331

5-50Nm - VAG1331-

♦ Bushing Driver - Selector

Shaft - T10168-

♦ Locking Sleeve Drift -

T10169- or Locking Sleeve

Drift - T10362-

⇒ Fig. ““Lock Sleeve Differ‐

entiation”“ , page 266

♦ Breather Tube Tool -

T10203-

282

Rep. Gr.34 - Operation and Housing

Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤

6-Speed Manual Transmission 02Q - Edition 05.2013

♦ Holding Plate - VW309A-

♦ Holding Fixture - VW313-

♦ Transmission Support -

VW353-

♦ Press Piece - Multiple Use

- VW455- or Press Piece -

Front Wishbone - 3160-

♦ Slide Hammer Set -

VW771-

♦ -1- Puller - Kukko Internal -

12-16mm - 21/1-

♦ -3- Puller - Kukko Quick Ac‐

tion Separating Tool -

5-60mm - 17/0-

♦ -4- Puller - Kukko Counter‐

stay - 22/1-

16. Special Tools

283

Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤

6-Speed Manual Transmission 02Q - Edition 05.2013

♦ Press Piece - Rod -

VW407-

♦ Bushing Driver - Selector

Shaft - T10168-

♦ Seal Installer - Driveshaft -

T40008-

♦ -1- Puller - Kukko Internal -

14-19mm - 21/2-

♦ -1- Puller - Kukko Internal -

20-30mm - 21/4-

♦ -4- Puller - Kukko Counter‐

stay - 22/1-

♦ -4- Puller - Kukko Counter‐

stay - 22/2-

284

Rep. Gr.34 - Operation and Housing

Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤

6-Speed Manual Transmission 02Q - Edition 05.2013

♦ Support Elements for trans‐

mission (determine when

mounting the Mounting

Plate on the Transmission

Support )

♦ Transmission Support -

Mounting Plate 33 -

3282/33-

♦ Transmission Support Jig -

3336- to transport the

transmission.

♦ Torque Wrench 1331

5-50Nm - VAG1331-

♦ Torque Wrench 1332

40-200Nm - VAG1332-

♦ Engine and Gearbox Jack -

VAS6931-

16. Special Tools

285

Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤

6-Speed Manual Transmission 02Q - Edition 05.2013

♦ Press Plate - VW402-

♦ Press Piece - Rod -

VW411-

♦ Press Piece - Multiple Use

- VW426-

♦ Press Piece - Multiple Use

- VW431-

♦ -1- Puller - Kukko Internal -

18.5-23.5mm - 21/3-

♦ -4- Puller - Kukko Counter‐

stay - 22/1-

286

Rep. Gr.34 - Operation and Housing

Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤

6-Speed Manual Transmission 02Q - Edition 05.2013

♦ Bracket - Multiple Use -

30-211A-

♦ Seal Installer - Drive Flange

- T10143- or Seal Installer -

Output Shaft Oil Seal -

T10180-

♦ Locking Sleeve Drift -

T10169-

♦ or Locking Sleeve Drift -

T10362-

⇒ Fig. ““Lock Sleeve Differ‐

entiation”“ , page 266

♦ Seal Installer - Driveshaft -

T40008-

♦ Torque Wrench 1331

5-50Nm - VAG1331-

♦ Hot Air Blower - VAG1416-

16. Special Tools

287

Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤

6-Speed Manual Transmission 02Q - Edition 05.2013

♦ Engine Support Bridge -

Gearbox Bracket - T10346-

quantity: 2

♦ Engine Support Device -

3300A-

♦ Slide Hammer Set - Adapt‐

er 40 - VW771/40-

♦ Hose Clamps - Up To

25mm - 3094-

♦ Grease for Clutch Disc

Shaft Splines - G 000 100-

288

Rep. Gr.34 - Operation and Housing

Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤

6-Speed Manual Transmission 02Q - Edition 05.2013

♦ Engine Support Bridge -

10-222A-

♦ Engine Support Bridge -

Engine Support Feet -

10-222A/8-

♦ Engine Support Bridge -

Engine Support 3 -

10-222A /3-

♦ Engine Support Bridge -

Engine Support 18 -

10-222A /18-

♦ Transmission Support -

3282-

16. Special Tools

289

Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤

6-Speed Manual Transmission 02Q - Edition 05.2013

♦ Release Tool - T10236-

♦ Thrust Disc - VW412-

♦ Assembly Tool - T10178- or

flat iron, 200 x 25 x 5

♦ Adapter - 10-222A/25- or

flat iron, 350 x 30 x 5

♦ -4- Counter-Support , for

example -Kukko 22/4-

♦ Wedge - T10357-

♦ Thrust Block - T10083-

♦ Used Oil Collection and Extraction Unit - SMN372500-

290

Rep. Gr.34 - Operation and Housing

Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤

6-Speed Manual Transmission 02Q - Edition 05.2013

♦ Connecting Pin - T10027A-

♦ Puller - Flanged Shaft - T10037-

♦ Thrust Block - T10083-

♦ Socket And Extended Bit - T10107A-

16. Special Tools

291

Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤

6-Speed Manual Transmission 02Q - Edition 05.2013

♦ Engine Support Bridge - Gearbox Bracket - T10346-

♦ Cover Cap - T10460-

♦ Pulling Hook - T20143/1-

♦ Hose Clip Pliers - VAG1275A-

292

Rep. Gr.34 - Operation and Housing

Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤

6-Speed Manual Transmission 02Q - Edition 05.2013

♦ Engine and Transmission Holder - VAS6095-

♦ Shop Crane - VAS6100-

♦ Drip Tray for VAS6100 - VAS6208-

♦ Charging Device For Haldex Coupling 2 - VAS6291A-

♦ Charging Device For Haldex Coupling 2 - Adapter 3 -

VAS6291/3-

16. Special Tools

293

Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤

6-Speed Manual Transmission 02Q - Edition 05.2013

♦ It is necessary to use the Oil Filler - Adapter 6 - VAS6262/6-

on some oil containers.

♦ Sleeve - VW423-

♦ -1- Puller - Kukko Internal - 14-19mm - 21/2-

♦ -1- Puller - Kukko Internal - 20-30mm - 21/4-

♦ -4- Puller - Kukko Counterstay - 22/2-

♦ Thread adaptor from Puller - Kukko Counterstay - 22/1-

294

Rep. Gr.34 - Operation and Housing

Golf Variant 2007 ➤ , Golf Variant 2010 ➤ , Jetta 2005 ➤ , Jetta 2011 ➤

6-Speed Manual Transmission 02Q - Edition 05.2013

♦ Transmission Support Jig - 3336-

♦ Triple Square Socket Driver - 3357-

16. Special Tools

295

OperationandHousing -> 16 Special Tools for Your Volkswagen Jetta 4 Door Fourth Generation (1999-2005)

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